Polymeric particles and their preparation
AssigneeTioxide Group Limited
InventorsGerald K. Chip, Alfred Rudin
Life of this patent
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Abstract
Polymer particles or beads for use as opacifiers in paints are described in which a core is provided with a hard sheath and the particle has one or more voids produced by reaction with a non-volatile permanent or fixed base. The sheath is a coploymer of an ethylenically unsaturated aliphatic monomer free of acid groups and at least 2 percent by weight of a soft ester-containing monomer and optionally styrene in an amount of up to 25 mole percent. The core is formed from an ethylenically unsaturated monomer with acid functionality. The sheath polymer has a glass transition temperature of at least 40.degree. C. The particles have a size of up to 40000 nanometers before swelling the core by some 150 to 2000 percent.
Claims12
A process for the preparation of core/sheath polymer particles which comprises establishing a monomer system of at least one ethylenically unsaturated monomer with acid functionality, polymerizing said system in the form of an aqueous emulsion to form core particles, establishing an aqueous dispersion of said core particles and a mixture of a nonionic monoethylenically substituted aliphatic monomer, said nonionic monomer being free of functional acid groups and containing at least 2 weight per cent of an ester-containing unsaturated monomer selected from those monomers which on homopolymerization produce a polymer having a glass transition temperature not higher than 15.degree. C. and from 0 to 25 mole per cent of a nonionic monoethylenically unsaturated aromatic monomer and effecting co-polymerisation of the monomers to deposit on said core particles a hard sheath free of acid groups and having a glass transition temperature of at least 40.degree. C. and mixing said core/sheath particles so formed with a non-volatile fixed or permanent base in the absence of organic solvent to swell said cores at an elevated temperature to generate therein one or more voids.
Dependencies are inferred from the claim text.