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US 4,977,933 AGranted
Circular loom for weaving ribbon-shaped materials
AssigneeJoss Company
InventorJoseph E. Brais
Life of this patent
Estimating the term…
Abstract
A circular loom for making fabric, especially from flat strip-like or ribbon-shaped material, in which the weft carrier or shuttle assembly travels in a circular path and has a body member carrying its own weft supply, motive power means and warp shed forming means. A cam mechanism automatically orients the entering warp ends in advance of the carrier or shuttle assembly to a position for weaving the desired fabric pattern.
Claims59
A shuttle assembly for advancing a flat ribbon-shaped weft to a fabric-making plane, said shuttle assembly being adapted for travel about a circular track on the table of a loom, which loom includes means for orienting warp ends entering the loom, said shuttle assembly comprising:
- a body member, a supply of said flat ribbon-shaped weft carried by said body member, guiding means for positioning said flat ribbon-shaped weft uniformly in said fabric-making plane, whereby said weft is interwoven with said oriented warp ends to form a tubular fabric as said shuttle assembly travels about said table through said warp shed, said weft guiding means comprising a ring-shaped guide member having a curved inner side which conforms circumferentially, at least in part, to the tubular fabric, said ring-shaped guide member also having a second side, and said weft guiding means also including means for guiding said flat ribbon-shaped weft so that the weft initially engages the second side of said guide member with a plane of the weft disposed substantially parallel to the circular track, and then turns about the curved inner side of said guide member into circumferentially extending direct engagement with and between the curved inner side of said guide member and said oriented warp ends without twist, and means for actuating said warp end orienting means to complete reorienting of the warp ends, to prepare said warp ends for a next pass of a shuttle assembly.
A shuttle assembly adapted for circular movement about the table of a loom comprising:
- a body member;
- a weft supply carried by said body member;
- a motive power means connected to said body member;
- and
- orienting means on said shuttle assembly for orienting entering warp ends, said orienting means being adapted to selectively direct said entering warp ends into first and second alternating positions to thereby form a warp shed, and said orienting means comprising a member having a rotating off-center point, the rotation of which is timed to orient the entering warp ends into the alternating first and second positions, said motive power means including a motor and said shuttle assembly including means for rotatably connecting said orienting means to said motor of said motive power means.
2 more elements
In combination with a circular loom having means to orient warp ends entering the loom, at least one shuttle assembly rotatable about a circular track on said loom and carrying its own supply of flat ribbon-shaped weft, means mounted on said shuttle assembly for directing said first ribbon-shaped weft uniformly toward the fabric-making plane of the loom, weft positioning means comprising a generally ring-shaped guide member having a curved inner side which conforms circumferentially, at least in part, to the tubular fabric, said ring-shaped guide member also having a second side, and said weft positioning means also including means for guiding said flat ribbon-shaped weft so that the weft initially engages the second side of said ring-shaped guide member with a plane of the weft disposed substantially parallel to the circular track, and then turns about the curved inner side or said ring-shaped guide member into circumferentially extending direct engagement with and between the curved inner side of said ring-shaped guide member and said oriented warp ends without twist, and warp guiding means mounted on said loom for positioning said oriented warp ends uniformly in the fabric-making plane of the loom.
Mechanism for orienting warp ends entering a circular loom, said loom including a table and a shuttle assembly adapted for circular travel about said table and said shuttle assembly having a body member, said mechanism comprising:
- a plurality of sets of disks mounted about the periphery of said table, wherein the disks in each set are adapted to rotate together on a common axis in spaced apart relationship so as to receive warp ends therebetween, and wherein at least one pair of disks in each set has at least one warp end supporting member bridging the peripheries of said pair of disks;
- and
- means for stepwise rotation of each of said sets of disks in response to movement of said shuttle assembly past each said set of disks such that said warp ends are selectively repositioned in a first direction or a second opposite direction in preparation for a subsequent pass of said shuttle assembly.
A circular loom for weaving tubular fabric, which comprises:
- a supporting structure forming a cylindrical fabric-making plane;
- means for orienting warp ends entering the loom from multiple warp supplies;
- warp guiding means for positioning warp ends substantially parallel to and uniformly in said fabric-making plane;
- a shuttle assembly adapted for travel about a circular track on said supporting structure, said shuttle assembly carrying a supply of flat ribbon-shaped weft;
- and
- weft guiding means for positioning the flat ribbon-shaped weft substantially parallel to and uniformly in said fabric-making plane, whereby the weft from said weft supply is interwoven with warp from said warp supplies to form a tubular fabric as said shuttle assembly travels about said track, said weft guiding means comprising a ring-shaped guide member having a curved inner side which conforms circumferentially, at least in part, to the tubular fabric, said ring-shaped guide member also having a second side, and said weft guiding means also including means for guiding said flat ribbon-shaped weft so that the weft initially engages the second side of said guide member with a plane of the weft disposed substantially parallel to the circular track, and then turns about said curved inner side of said guide member into circumferentially extending direct engagement with and between said curved inner edge of said guide member and said oriented warp ends without twist.
3 more elements
A circular loom for weaving ribbon-shaped thread which comprises:
- a supporting structure including a table;
- a warp supply of ribbon-shaped thread;
- a means for orienting warp ends from said warp supply entering the loom;
- and
- a shuttle assembly adapted for travel about a circular track on said supporting structure which carries its own supply of ribbon-shaped thread;
- whereby weft from said weft supply is interwoven with warp from said warp supply to form a tubular fabric of ribbon-shaped thread as said shuttle assembly travels about said table;
- said apparatus further characterized in that said means for orienting warp ends entering said loom comprises:
- a plurality of sets of disks mounted about the periphery of said table, wherein the disks in each set are adapted to rotate together on a common axis in spaced apart relationship so as to receive warp ends therebetween, and wherein at least one pair of disks in each set has at least one warp end supporting member bridging the peripheries of said pair of disks;
- and
- means for stepwise rotation of each of said sets of disks in response to movement of said shuttle assembly past each said set of disks such that said warp ends are selectively repositioned in a first direction or a second opposite direction in preparation for a subsequent pass of said shuttle assembly.
7 more elements
A circular loom for weaving tubular fabric, comprising:
- (a) a table;
- (b) warp guiding means for positioning warp parallel to and in a fabric-making plane;
- (c) a warp supply;
- (d) means mounted on the periphery of said table for spacing entering warp ends;
- (e) a shuttle assembly adapted for circular travel about a circular track on said table, said shuttle assembly carrying its own weft supply of flat ribbon-shaped weft;
- (f) warp end orienting means for forming a warp shed;
- (g) weft guiding means for guiding weft from said weft supply into weaving contact with said warp ends, said guiding means being adapted to position weft uniformly in the fabric-making plane of the loom, and said weft guiding means including a ring-shaped guide member having a curved inner side conforming, at least in part, to the tubular fabric, said ring-shaped guide member also having a second side, and said weft guiding means also including means for guiding said flat ribbon-shaped weft so that the weft initially engages the second side of said guide member with a plane of the weft disposed substantially parallel to said circular track for said shuttle, and then turns about said inner side into circumferentially extending direct engagement with and between the curved inner side of said guide member and said oriented warp ends in the fabric plane without twist;
- and
- (h) means actuated in timed relationship to each pass of said shuttle assembly for taking up fabric as it is formed.
6 more elements
A circular loom comprising:
- (a) a table;
- (b) a warp supply;
- (c) means mounted on the periphery of said table for spacing entering warp ends;
- (d) a shuttle assembly adapted for circular travel about said table, said shuttle assembly comprising:
- a body member, said body member carrying a weft supply;
- means for guiding weft to contact with warp in said fabric forming plane;
- and
- a cam surface mounted on said body member;
- (e) a mechanism for orienting warp ends entering said loom comprising:
- a plurality of sets of disks mounted on the periphery of said table, wherein the disks in each set are adapted to rotate together on a common axis in spaced apart relationship so as to receive warp ends therebetween, and wherein at least one pair of disks in each set has at least one warp end supporting member bridging the peripheries of said pair of disks;
- and
- means for stepwise rotation of each of said sets of disks in response to movement of said shuttle assembly past each said set of disks such that said warp ends are selectively repositioned upwardly or downwardly in preparation for a subsequent pass of said shuttle assembly, said stepwise rotation means including a ratchet wheel adapted to rotate each said set of disks and a ratchet bar actuated by a lever arm, said lever arm being actuated by a cam follower mounted on a table of said circular loom, said cam follower being actuated by said cam surface as said shuttle assembly passes said set of disks;
- and
- (f) means for taking up fabric as it is formed, said take-up means being actuated in timed relationship to rotation of said sets of disks.
11 more elements
A circular loom for weaving ribbon-shaped thread which comprises:
- a supporting structure;
- a shuttle assembly adapted for travel about a circular track on said supporting structure;
- a weft supply of ribbon-shaped thread carried by said shuttle assembly;
- orienting means on said shuttle assembly for orienting warp ends in advance of said shuttle assembly;
- an electric motor mounted on said shuttle assembly;
- means for rotatably connecting said warp end orienting means to said motor;
- and warp shed forming means connected to said shuttle assembly to form said oriented warp ends into a warp shed through which the shuttle assembly travels to form the tubular fabric.
4 more elements
A method of weaving tubular fabric having improved pattern regularity and surface characteristics, which comprises:
- (a) orienting warp ends entering a circular loom about the periphery of a table of the loom, into a preselected offset relationship in accordance with a desired weaving pattern;
- (b) passing at least one shuttle assembly carrying a supply of flat ribbon-shaped weft in a circular path about the table of the loom through the oriented warp ends entering said loom;
- (c) forming a warp shed for the passage of said shuttle assembly there-through;
- (d) guiding said oriented warp ends under tension from said warp shed so that they converge on a fabric-making plane of the loom and are laid evenly and uniformly into said fabric-making plane;
- (e) laying the flat ribbon-shaped weft from said weft supply uniformly and evenly in the fabric-making plane of the loom between said oriented warp ends as said warp ends converge into said fabric-making plane, to form said tubular fabric;
- (f) engaging said tubular fabric, as it is formed, with a ring-shaped guide member having a curved inner side which conforms circumferentially, at least in part, to the tubular fabric;
- (g) passing said flat ribbon-shaped weft into engagement with a second side of said ring-shaped guide member with a plane of the weft disposed substantially parallel to the circular path of the shuttle assembly, and then turning said flat ribbon-shaped weft about and into circumferentially extending direct engagement with and between the curved inner side of said ring-shaped guide member and said oriented warp ends without twist;
- and
- (h) taking up said tubular fabric as it is formed.
6 more elements
A method of weaving a tubular fabric which comprises:
- (a) positioning horizontally-oriented entering warp ends in a desired vertical spaced relationship with respect to one another;
- (b) simultaneously (i) forming a warp shed, (ii) changing the orientation of the warp ends from generally horizontal to vertical as they converge on the vertical fabric forming plane of the loom, and (iii) laying flat weft ribbon from a weft supply carried by said shuttle assembly between said oriented warp ends as said warp ends converge from said warp shed into said vertical fabric forming plane;
- (c) engaging said tubular fabric, as it is formed, with a horizontally disposed, ring-shaped weft guide means having a curved inner side which conforms circumferentially, at least in part, to the tubular fabric, said guide means also having a second side;
- (d) passing said flat ribbon-shaped weft into engagement with a second side of said guide means with a plane of the weft horizontally disposed, and then turning said flat ribbon-shaped weft about and into circumferentially extending direct engagement with and between the curved inner side of said horizontally disposed guide means and said oriented warp ends without twist;
- and
- (e) taking up said tubular fabric as it is formed.
3 more elements
A shuttle assembly for advancing a flat strip-like weft to a fabric-making plane, said shuttle assembly being adapted for circular movement about the table of a loom, which loom includes means for orienting warp ends entering the loom, said shuttle assembly comprising:
- a body member, a weft supply carried by said body member, and guiding means for positioning said flat strip-like weft uniformly in said fabric-making plane, whereby weft is interwoven with warp to form a tubular fabric as said shuttle assembly travels about said table through said warp shed, said guiding means comprising an idler wheel having a rim for guiding the weft to the fabric-making plane, said idler wheel having a plurality of parallel channels on the rim thereof for receiving a plurality of weft ends and for guiding the weft ends to the fabric forming plane.
A shuttle assembly for advancing a weft to a fabric-making plane, said shuttle assembly being adapted for circular movement about the table of a loom, which loom includes means for orienting warp ends entering the loom, said shuttle assembly comprising:
- a body member, a weft supply carried by said body member, motive power means forming means connected to said body member for forming a warp shed from said oriented warp ends, and guiding means for positioning said weft uniformly in said fabric-making plane, whereby weft is interwoven with warp to form a tubular fabric as said shuttle assembly travels about said table through said warp shed, said forming means comprising at least one pointed member, and said shuttle assembly including means for orienting entering warp ends mounted in advance of said pointed member, and means for rotatably connecting said orienting means to said motive power means, said orienting means being adapted to selectively direct said entering warp ends over and under the point of said pointed member to thereby form a warp shed.
In combination with a circular loom having means to orient warp ends entering the loom and having a fabric-making plane which is cylindrical in configuration, at least one shuttle assembly carrying its own weft supply, means on said loom for resetting the warp end orienting means, weft positioning means for positioning a ribbon-shaped weft uniformly in the fabric-making plane of the loom, said weft positioning means including an idler roller having a generally flat rim for guiding the ribbon-shaped weft into the fabric making-plane and having a plurality of channels on the rim, said channels being adapted to receive a plurality of generally cylindrical weft ends, said plurality of generally cylindrical weft ends together defining the ribbon-shaped weft, and warp guiding means mounted on said loom for positioning a ribbon-shaped warp uniformly in the fabric-making plane of the loom.
A circular loom for weaving tubular fabric, which comprises:
- a supporting structure defining a cylindrical fabric-making plane;
- means for orienting warp ends entering the loom from a warp supply;
- warp guiding means for positioning warp substantially parallel to and uniformly in said fabric-making plane;
- and
- a shuttle assembly adapted for travel about a circular track on said supporting structure, said shuttle assembly carrying its own weft supply of thread and a motive power means, and said shuttle assembly including weft guiding means for positioning the weft substantially parallel to and uniformly in said fabric-making plane, whereby weft from said weft supply is interwoven with warp from said warp supply to form a tubular fabric as said shuttle assembly travels about said track, and said shuttle assembly further including a warp shed forming means having at least one pointed member and including means for orienting entering warp ends in advance of said pointed member, and means for rotatably connecting said orienting means to said motive power means, said orienting means being adapted to selectively direct said entering warp ends over and under a point of said pointed member.
2 more elements
A circular loom for weaving tubular fabric, which comprises:
- a supporting structure defining a cylindrical fabric-making plane;
- means for orienting warp ends entering the loom from a warp supply;
- warp guiding means for positioning warp substantially parallel to and uniformly in said fabric-making plane;
- and
- a shuttle assembly adapted for travel about a circular track on said supporting structure, said shuttle assembly carrying its own weft supply of ribbon-shaped thread and including weft guiding means for positioning the ribbon-shaped weft substantially parallel to and uniformly in said fabric-making plane, whereby weft from said weft supply is interwoven with warp from said warp supply to form a tubular fabric as said shuttle assembly travels about said track, said weft guiding means including an idler wheel having a plurality of parallel channels in the rim thereof, said channels being adapted to receive a plurality of generally cylindrical threads in a side-by-side array.
2 more elements
A circular loom comprising:
- (a) a table;
- (b) a cylindrical fabric-shaping member positioned centrally on said table;
- (c) warp guiding means for positioning warp parallel to and flat against said fabric shaping member;
- (d) a warp supply;
- (e) means mounted on the periphery of said table for spacing entering warp ends;
- (f) a shuttle assembly adapted for circular travel about said table, said shuttle assembly carrying its own ribbon-shaped weft supply and including an electric motor and sprocket means to drive said shuttle assembly about the table, warp end orienting and warp shed forming means, and weft guiding means for guiding weft from said weft supply into weaving contact with said warp ends, said guiding means being adapted to position ribbon-shaped weft uniformly and directly against the fabric in the fabric making plane of the loom and including an idler wheel having a plurality of parallel channels in the rim thereof, said channels being adapted to receive a plurality of generally cylindrical threads in a side-by-side array;
- (g) means for supplying electrical power to said electric motor;
- and
- (h) means actuated in timed relationship to each pass of said shuttle assembly for taking up fabric as it is formed.
6 more elements
A circular loom for weaving tubular fabric, which comprises:
- a supporting structure forming a cylindrical fabric-making plane;
- means for orienting warp ends entering the loom from a warp supply;
- warp guiding means for positioning the warp ends in said fabric-making plane;
- shuttle means adapted for travel about a circular track on said supporting structure, for carrying a supply of flat ribbon-shaped weft about said cylindrical fabric-making plane;
- and
- weft guiding means for positioning the flat ribbon-shaped weft parallel to and uniformly in said fabric-making plane, whereby the flat ribbon-shaped weft from said weft supply is interwoven with the warp from said warp supply to form the tubular fabric as said shuttle assembly travels about said track, said weft guiding means including a ring-shaped guide member having a curved inner side, said inner side conforming circumferentially, at least in part, to the tubular fabric, and said ring-shaped guide member also having a second side, and means for guiding said flat ribbon-shaped weft so that the weft initially engages the second side of said guide member with a plane of the weft disposed substantially parallel to said circular track for said shuttle means, and then turns about said inner side into circumferentially extending direct engagement with an between the curved inner side of said guide member and said oriented warp ends in the fabric plane without twist.
3 more elements
A circular loom for weaving tubular fabric, which comprises:
- means for orienting warp ends entering the loom from a warp supply;
- warp guiding means for positioning the warp ends in a fabric-making plane;
- shuttle means adapted for travel about a circular track on said supporting structure, for carrying a supply of flat ribbon-shaped weft about said cylindrical fabric-making plane;
- weft guiding means for positioning the flat ribbon-shaped weft in said fabric-making plane, whereby the weft from said weft supply is interwoven with the warp from said warp supply to form the tubular fabric as said shuttle assembly travels about said track, said warp orienting means being responsive to the rotation of said shuttle means and selectively reorienting said warp ends entering the loom from the warp supply in preparation for a next pass of a shuttle;
- and
- said weft guiding means including a ring-shaped guide member having a curved inner side conforming circumferentially, at least in part, to the tubular fabric, said ring-shaped guide member also having a second side, and said weft guiding means also including means for guiding said flat ribbon-shaped weft so that the weft initially engages the second side of said guide member with a plane of the weft disposed substantially parallel to said circular track for said shuttle means, and then turns about said inner side into circumferentially extending direct engagement with and between the curved inner side of said guide member and said oriented warp ends in the fabric plane without twist.
3 more elements
A method of weaving tubular fabric in a circular loom, which comprises:
- (a) positioning warp ends in a desired spaced relationship to one another about the periphery of the loom;
- (b) simultaneously (i) forming a warp shed (ii) changing the orientation of the warp ends as they converge on a fabric forming plane of the loom, (iii) engaging said tubular fabric, as it is formed, with a curved inner side of a ring-shaped guide member conforming circumferentially, at least in part, to the tubular fabric, (iv) guiding flat ribbon-shaped weft from a weft supply carried by said shuttle assembly into engagement with a second side of said ring-shaped guide member with a plane of the weft disposed substantially parallel to the circular track, and (v) turning the flat ribbon-shaped weft about the inner side of the ring-shaped guide member into circumferentially extending direct engagement with and between the curved inner side of said guide member and said oriented warp ends without twist as said warp ends converge from said warp shed into said fabric forming plane;
- (c) selectively reorienting said entering warp ends in response to passage of said shuttle assembly, in preparation for the next pass of a shuttle assembly;
- and
- (d) taking up said tubular fabric as it is formed.
2 more elements
A method of weaving tubular fabric in a circular loom, which comprises:
- (a) positioning warp ends in a desired spaced relationship to one another about the periphery of the loom;
- (b) forming a warp shed;
- (c) changing the orientation of the warp ends as they converge on a fabric forming plane of the loom so that the warp ends become disposed in the fabric forming plane;
- (d) engaging said tubular fabric, as it is formed, with a ring-shaped weft guide member having a curved inner side which conforms circumferentially, at least in part, to said tubular fabric, said guide member also having a second side;
- (e) laying flat ribbon-shaped weft from a weft supply carried by said shuttle assembly between said warp ends as said warp ends converge from said warp shed into said fabric forming plane, by passing said flat ribbon-shaped weft into engagement first with the second side of said guide member with a plane of the weft disposed substantially parallel to a path of travel of said shuttle assembly, and then turning said flat ribbon-shaped weft about said inner side into circumferentially extending direct engagement with and between the curved inner side of said guide member and said warp ends in the fabric-making plane without twist, to form the tubular fabric;
- and
- (f) taking up said tubular fabric as it is formed.
4 more elements
Dependencies are inferred from the claim text.