Fuel burning furnace
OwnerRajendra K. Naranginventor
Life of this patent
Estimating the term…
Abstract
A fuel burning furnace includes a number of energy efficient features. The furnace includes a heat exchanger in which combustion air is preheated by hot discharge gases. Diverters are provided in the heat exchanger to continually urge hot combustion gases toward the interior portions of the heat exchanger to improve its heat transfer characteristics. The furnace incorporates a number of features to determine malfunction and indicate inefficient operation. A humidification control system for the humidification or dehumidification of circulated air also is provided. The furnace also includes a blower motor system which compensates for loss of tension in driving belts and makes correction for blower speed in response to temperature variations.
Claims21
A furnace comprising a longitudinally extending burner for use in burning fuel to form hot combustion gases along the length of said burner, a heat exchange enclosure, said heat exchange enclosure including a longitudinally extending exhaust duct portion disposed above said burner for receiving hot combustion gases, and first and second sidewalls at least partially enclosing said burner and extending upwardly from locations adjacent to said burner to said exhaust duct portion and having inner side surfaces which cooperate to define a combustion gas flow path from said burner to said exhaust duct portion, said combustion gas flow path having a width in a direction parallel to the central axis of said burner which is substantially the same as the length of said burner, each of said sidewalls having an undulating cross sectional configuration as viewed in a plane extending perpendicular to the longitudinal axes of said burner and exhaust duct portion, a first series of inwardly projecting undulations formed across the width of said first sidewall and projecting inwardly toward said second sidewall, a second series of inwardly projecting undulations formed across the width of said second sidewall and projecting inwardly toward said first sidewall, said first and second series of inwardly projecting undulations being aligned with each other to form a plurality of spaced apart restricted areas in the combustion gas flow path, a first series of outwardly projecting undulations formed across the width of said first sidewall in an interspersed relationship with said first series of inwardly projecting undulations and projecting outwardly away from said second sidewall, a second series of outwardly projecting undulations formed across the width of said second sidewall in an interspersed relationship with said second series of inwardly projecting undulations and projecting outwardly away from said first sidewall, said first and second series of outwardly projecting undulations being aligned with each other to form a plurality of spaced apart enlarged areas in the combustion gas flow path at locations between the restricted areas in the combustion gas flow path to provide a combustion gas flow path which extends from said burner to said exhaust duct portion and is alternately restricted and expanded to promote a restricted and turbulent flow of combustion gas between said burner and exhaust duct portion, a first plurality of said restricted areas in said combustion gas flow path being offset in a first direction relative to a plane containing the longitudinal central axes of said burner and exhaust duct portion, a second plurality of said restricted areas being offset in a second direction relative to the plane containing the longitudinal central axes of said burner and exhaust duct portion, said first plurality of restricted areas being interspersed with said second plurality of restricted areas so that the combustion gas flow path moves sidewardly back and forth relative to the plane containing the central axes of said burner and exhaust duct portions and the combustion gas flows into and out of each of the enlarged areas of the combustion gas flow path at locations which are sidewardly offset, and means for providing a flow of air to be heated across undulations in outer side surfaces of said sidewalls to enable heat to be transmitted from the hot combustion gas disposed between said sidewalls to the air disposed outside of said sidewalls.
In a furnace, the combination comprising:
- (a) a plurality of burners for burning combustible fuel to product hot gases;
- and
- (b) at least one pair of heat exchangers each including:
- (i) a generally rectangular enclosure as reviewed from the side, a generally elliptical cross-section as viewed from the front, the major axis of the ellipse being oriented generally vertically, the interior surfaces of the enclosure being in heat exchange relation with the hot combustion gases, and the exterior surfaces of the enclosure being in heat exchange relation with air to be heated;
- and
- (ii) a face plate defining a front surface of the enclosure, the face plate having a first opening formed through a lower portion of the face plate for permitting the burner to extend therethrough into the enclosure, and a second opening formed through an upper portion of the face plate for venting out hot combustion gases;
- and,
- (c) means disposed within the enclosure for urging the hot combustion gases toward the interior surfaces of the enclosure to maximize the heat transfer, wherein a first heat exchange enclosure houses a first burner and a second heat exchange enclosure houses a second burner, the first heat exchange enclosure and the second heat exchange enclosure being joined by a lateral extending passage from their adjacent sides so as to define a heat exchange pair.
In a fuel burning furnace having burners wherein a fuel line is provided to the burners, the improvement comprising:
- (a) a bypass line for providing fuel during times of power failure including:
- (i) a first valve for manually controlling the flow of fuel;
- and,
- (ii) a second normally closed solenoid-operated valve which is automatically opened upon power failure;
- (b) a third, manually controlled valve in the fuel line for controlling fuel flow;
- and,
- (c) means in the fuel line for regulating fuel flow in response to discharge gas temperature.
Dependencies are inferred from the claim text.