Template for installing photovoltaic panel assembly and method
AssigneeGlasstech, Inc.
InventorsRobert D. Nicholson, Steven A. F. Kaake, Robert F. Smith
Life of this patent
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Abstract
Provided is a method and apparatus for installing in the ground an array of posts of a photovoltaic panel support assembly. According to the invention, there is provided an adjustable template which comprises a rigid frame having a plurality of adjustable post guides and a plurality of guide rails, which are used in cooperation with an impact driver to install a plurality of support posts quickly and easily. The template is portable and provided with clamping means and a plurality of laser targets for use in cooperation with an alignment laser and an elevation laser to secure and align the template to previously installed posts.
Claims36
A portable adjustable template for use in cooperation with an impact driver for installing in the ground an array of posts of a photovoltaic panel support assembly, said template comprising:
- a rigid frame to be positioned horizontally and longitudinally on the ground, said frame having a reference end and a work end;
- a plurality of post guides affixed to said frame work end at predetermined locations for positioning posts to be installed and guiding them into the ground during installation;
- clamping means for affixing said frame reference end to a previously installed post and aligning said frame therewith;
- a plurality of guide rails affixed to said frame work end at predetermined locations, each of said guide rails cooperating with a post guide to telescopically support a post while being driven into the ground;
- a drive chuck having an impact end for engagement with the impact driver and a driving end for engagement with a post to be installed, wherein said drive chuck is used in cooperation with a guide rail and a post guide to drive said post into the ground.
A template as in claim wherein said guide rails are substantially vertical.
A portable adjustable template for use in cooperation with an impact driver for installing in the ground an array of posts of a photovoltaic panel support assembly, said template comprising:
- a rigid frame to be positioning horizontally and longitudinally on the ground, said frame having a reference end and a work end;
- adjustment means for adjusting the elevation of the template affixed to said frame reference end;
- elevation monitoring means for monitoring the elevation of the template to achieve a predetermined height;
- a plurality of post guides affixed to said frame work end at predetermined locations for positioning posts to be installed and guiding them into the ground during installation;
- a plurality of releasable clamps affixed to said frame reference end at predetermined locations for fastening said frame to previously installed posts and aligning said frame therewith;
- alignment monitoring means for monitoring the longitudinal alignment of said frame to achieve a predetermined orientation;
- a plurality of guide rails affixed to said frame work end at predetermined locations, each of said guide rails cooperating with a post guide to telescopically support the post while being driven into the ground;
- a drive chuck having an impact end for engagement with an impact driver and a driving end for engagement with a post to be installed, wherein said drive chuck is used in cooperation with a guide rail and a post guide to drive said post into the ground;
- and
- depth monitoring means for monitoring the installation of each post during installation to achieve a predetermined depth of each post.
A portable adjustable template for use in cooperation with at least one impact driver, an alignment laser and an elevation laser for installing in the ground an array of posts of a photovoltaic panel support assembly, said template comprising:
- a rigid frame to be positioned horizontally and longitudinally on the ground, said frame having a reference end and a work end;
- adjustment means for adjusting the elevation of the template affixed to said frame reference end;
- a laser target affixed to said frame work end at a predetermined location used in cooperation with the elevation laser to monitor the adjustment of said frame to achieve a predetermined height;
- a laser target affixed to said frame work end at a predetermined location used in cooperation with an alignment laser to monitor the longitudinal alignment of said frame to achieve a predetermined orientation;
- a plurality of adjustable post guides affixed to said frame work end at predetermined locations for positioning posts to be installed and guiding them into the ground during installation;
- a plurality of releasable clamps affixed to said frame reference end at predetermined locations for fastening said frame to previously installed posts and aligning said frame therewith;
- a plurality of vertical guide rails affixed to said frame work end at predetermined locations, each to said guide rails cooperating with a post guide to telescopically support the posts while being driven into the ground;
- a drive chuck having an impact end for engagement with an impact driver and a driving end for engagement with a post to be installed, wherein said drive chuck is used in cooperation with a guide rail and a post guide to drive said post into the ground;
- a laser target affixed to said drive chuck at a predetermined location used in cooperation with an elevation laser to monitor the depth of each post to during installation to achieve a predetermined depth.
A method for installing in the ground an array of posts of a photovoltaic panel support assembly, comprising the steps of:
- providing a template having at least one post guide at a predetermined location and means for aligning said template with at least one previously installed post;
- affixing said template to at least one previously installed post;
- horizontally and longitudinally positioning said template on the ground;
- providing means for driving the posts into the ground;
- positioning a post in said post guide;
- driving a post in cooperation with said driving means through said post guide;
- and
- repositioning said template such that it may be affixed to at least one previously installed post and the above steps may be replicated.
A method for installing in the ground a plurality of posts of a photovoltaic panel support assembly, comprising the steps of:
- providing a template having at least one post guide at a predetermined location and means for affixing said template to at least one previously installed post;
- affixing said template to at least one previously installed post;
- horizontally positioning said template on the ground while monitoring and adjusting its longitudinal alignment to achieve a predetermined orientation;
- vertically leveling said template while monitoring and adjusting its elevation to achieve a predetermined height;
- providing driving means for driving the posts into the ground;
- positioning a post in said post guide;
- driving a post in cooperation with said driving means through said post guide while monitoring its position to achieve a predetermined depth;
- and
- repositioning said template such that it may be affixed to at least one previously installed post and the above steps may be replicated.
Dependencies are inferred from the claim text.