High impact resistant polycarbonate and process for producing said polycarbonate
AssigneeIdemitsu Petrochemical Co., Ltd.
InventorsMasaya Okamoto, Eiichi Terada
Life of this patent
Estimating the term…
Abstract
High impact resistant polycarbonate, a process for producing said polycarbonate, and a polycarbonate resin composition are disclosed. This polycarbonate consists of a main chain with a cumylphenoxy group, as a terminal group, bonded to at least one end thereof, said main chain comprising a repeating unit represented by the formula (I): ##STR1## and has a viscosity average molecular weight of at least 10,000 and an acetone soluble content of not more than 3.5 wt %. The polycarbonate can be efficiently produced by the process of the invention. The composition comprises a polycarbonate resin and a specific amount of a phosphorus-based antioxidant.
Claims11
High impact resistant polycarbonate:
- consisting of a main chain and terminal groups bonded thereto, said main chain comprising a repeating unit represented by the formula (I):
- ##STR3## and at least one of the terminal groups being a cumylphenoxy group represented by the formula (II):
- ##STR4## and having a viscosity average molecular weight of at least 10,000 and an acetone soluble content of not more than 3.5% by weight.
A process for producing high impact resistant polycarbonate consisting of a main chain and terminal groups bonded thereto, said main chain comprising a repeating unit represented by the formula (I):
- ##STR5## and at least one of said terminal groups being a cumylphenoxy group represented by the formula (II):
- ##STR6## and having a viscosity average molecular weight of at least 10,000 and an acetone soluble content of not more than 3.5% by weight, which process comprises:
- reacting a polycarbonate oligomer derived from bisphenol A, bisphenol A and cumylphenol in the presence of a tertiary amine catalyst while stirring so that the reaction mixture is in a turbulent flow condition;
- adding an aqueous solution of alkali hydroxide at the point of time that the viscosity of the reaction mixture increases;
- and
- subsequently continuing the reaction in a laminar flow condition;
- and wherein the proportion of each component is chosen within the following ranges:
- 0. 04/1<b/a<0.17/1,
- 0.40/1<c/a<0.55/1,
- 2.01/1<d/c<2.50/1,
- 1.40/1<(d+e)/a<1.60/1,
- 1.0.times.10.sup.-3 <f/a<5.0.times.10.sup.-3
- wherein
- a=mole number of the chloroformate group of the polycarbonate oligomer,
- b=mole number of cumylphenol,
- c=mole number of bisphenol A,
- d=mole number of alkali hydroxide contained in an aqueous alkali hydroxide solution in which bisphenol A is dissolved,
- e=mole number of alkali hydroxide contained in an aqueous alkali hydroxide solution to be added at the point of time that the flow of the reaction mixture is changed from a turbulent flow to a laminar flow, and
- f=mole number of the tertiary amine.
A polycarbonate resin composition comprising a polycarbonate resin and 0.01 to 0.13 part by weight per 100 parts by weight of the polycarbonate resin of a phosphorus-based antioxidant, wherein the polycarbonate resin consists of a main chain and terminal groups bonded thereto, said main chain comprising a repeating unit represented by the formula (I):
- ##STR7## and at least one of the terminal groups being a cumylphenoxy group represented by the formula (II):
- ##STR8## and has a viscosity average molecular weight of at least 10,000 and wherein the polycarbonate resin has an acetone soluble content of not more than 3.5% by weight.
Dependencies are inferred from the claim text.