Method and apparatus for protective encapsulation of structural members

A method of preparing and delivering a two component polymer material system separately to a discharge manifold for combining the components to initiate curing the polymer material system into a useful hardened state adjacent the desired location for use of the hardened polymer material, comprising the steps of:

• preparing a first liquid component of a two component polymer material system by mixing to blend in an granular inert filler material at a location remote from the location of use;
• preparing a second liquid component of the two component polymer material system by mixing to blend in an inert granular filler material at a location remote from the location of use;
• pumping the first component under pressure through a first conduit to a discharge manifold located adjacent desired location for hardening of the polymer material;
• pumping the second component under pressure through a second conduit to the discharge manifold located adjacent the desired location for hardening of the polymer material;
• combining the first component with the second component in the discharge manifold with a static mixer to initiate the solidification reaction immediately prior to discharging the combined polymer material from the discharge manifold into the desired location for hardening use in response to the pressure provided by the steps of pumping.