Vapor plug for temporarily sealing or plugging a pipeline

A vapor plug, adapted to be inserted into the open end of a pipeline and actuated to expand radially to seal the bore of the pipeline, said plug further being adapted to contract in response to the application of pressure through the bore of the pipeline, comprising:

• a cylinder forming a chamber and having a fluid-tight piston positioned to work therein;
• first passage means for injecting fluid into one end of the chamber and second passage means for removing fluid from the other end of the chamber;
• means forming a third passage for enabling fluid to move from one end of the cylinder chamber to the other;
• a valve, in communication with the bore of the pipeline and adapted to control fluid flow through the third passage, said valve being operative to be moved from a closed mode, in which fluid is blocked from moving through the third passage, and an open mode, in which fluid may move through the third passage, thereby freeing the piston for axial movement in the chamber, said valve being adapted to be moved from the closed mode to the open mode in response to the application of pressure in the bore of the pipeline;
• an elastic resilient seal ring carried by the cylinder and extending in a generally vertical plane, said ring being adapted, when expanded radially, to seal against the inner surface of the pipeline wall;
• a first annular wedge associated with the cylinder and extending in a generally vertical plane;
• an axially movable second annular wedge associated with the cylinder and extending in a generally vertical plane, said second annular wedge being connected with the piston rod and being operable, when moved toward the first annular wedge, to co-act with said latter wedge to radially expand the seal ring;
• said seal ring cooperating with one of the wedges and the cylinder to seal the pipeline bore, when expanded;
• and
• check valve means operative to normally close the ends of the first and second passage means to lock fluid in the cylinder whereby the piston may be fixed in the ring-expanded mode, when the valve is in the closed mode;
• said seal ring being operative, when the valve is in the open mode, to contract, whereby the plug may be pumped down the pipeline.

A vapor plug, adapted to be inserted into the open end of a pipeline and hydraulically actuated to expand radially and seal the bore of the pipeline, said plug further being adapted to contract in response to the application of pressure through the bore of the pipeline, comprising:

• a double-acting hydraulic cylinder forming a chamber and adapted to be inserted into the open end of the pipeline, whereby one end of the cylinder is the inner end and the other is the outer end, said cylinder having a piston in its chamber whose rod is at the inner end, said cylinder forming a first passage extending from its outer end and communicating with the rod end of the chamber, said cylinder forming a second passage extending from its outer end and communicating with the head end of the chamber, said cylinder forming a third passage which extends partway from each of the first and second passages toward the other;
• the cylinder forming a plunger bore extending from its outer end and intersecting the third passage;
• a plunger positioned in the plunger bore and forming a fourth passage extending transversely therethrough, said plunger being shiftable along the bore between closed and open positions whereby the fourth passage when in the open position connects the two ends of the third passage and completes communication between the rod and head ends of the chamber, said plunger being operative to interrupt the third passage when in the closed position, whereby fluid is prevented from moving between the first and second passages;
• a sleeve surrounding the inner end of the cylinder and being connected to the rod;
• a first annular wedge carried by the cylinder;
• a second annular wedge also carried by the cylinder;
• an elastic resilient seal ring carried by the wedges, whereby, when the piston and rod are shifted outwardly, the first wedge moves toward the second wedge and the seal ring is expanded radially into sealing contact with the pipeline, said cylinder, wedges, and seal ring being operative to close off the pipeline bore;
• first and second couplings connecting with the cylinder, for introducing hydraulic fluid into the first passage and returning it from the second passage;
• and
• normally closed check valve means controlling each of the first and second passages at their outer ends whereby, when the cylinder has been hydraulically actuated and the seal ring expanded, the hydraulic fluid in the assembly is locked in place and the assembly remains expanded,
• whereby, when pipeline pressure is applied to the outer end of the expanded assembly the plunger will shift from the closed to the open position and allow the fluid pressure to equalize in the head and rod end sections of the chamber so that the seal ring may contract out of sealing relation with the pipeline.

A method for repairing a pipeline having a defect in the pipe wall, comprising:

• cutting a length of pipe out of the pipeline, said length having the defect;
• inserting into each open end of the pipeline a mechanical plug comprising a hydraulic cylinder, said cylinder being adapted when hydraulically actuated to radially expand a vertically disposed, elastic, resilient seal ring into sealing engagement with the inside surface of the pipeline wall, whereby the cylinder and seal ring seal the pipeline bore, said cylinder further comprising means for normally locking the fluid in it so that the seal ring remains expanded, said cylinder further comprising means, responsive to pressure applied through the bore of the pipeline, operative to enable the fluid in the cylinder to move freely between the ends of the cylinder chamber, whereby the seal ring may contract;
• injecting hydraulic fluid into the cylinders to expand them into sealing relation with the pipeline wall;
• welding a length of new pipe to the open ends of the pipeline to complete the pipeline;
• pressurizing the pipeline bore to contract the seal rings;
• and
• pumping the contracted plugs downstream for recovery thereof.