A method to demilitarize, extract, and recover ammonium perchlorate from a solid composite propellant composition using liquid ammonia under pressure, said method comprising;
- (i) providing a demilitarization unit which comprises a supply and high pressure spray system for liquid ammonia;
- an extraction system including an extraction pressure vessel for containing composite propellant to be demilitarized, said extraction pressure vessel in communication with said supply and high pressure spray system for liquid ammonia;
- an ammonium perchorate oxidizer recovery system in communication with said extraction pressure vessel for receiving a propellant slurry contained in said liquid ammonia;
- and an ammonia recovery system in communication with said ammonium perchlorate oxidizer recovery system for recovering, drying, and recycling the ammonia recovered to said supply and high pressure spray system after completing recompression of said recovered ammonia;
- (ii) placing a quantity of a solid composite propellant composition in said extraction pressure vessel;
- (iii) admitting a continuous supply of liquid ammonia through said high pressure spray system, said liquid ammonia impinging upon said solid composite propellant to erode and complete high particulate comminution of said composite propellant in liquid ammonia to form a slurry of said composite propellant in liquid ammonia;
- (iv) pumping said slurry into a solid-liquid filtration chamber of said ammonium perchlorate oxidizer recovery system wherein solid composite solids are separated from liquid ammonia solution of said ammonium perchlorate oxidizer;
- (v) passing said liquid ammonia solution containing said ammonium perchlorate through a liquid-gas expansion nozzle contained in an oxidizer separation vessel of said ammonium perchlorate recovery system wherein said liquid ammonia is gasified and said ammonium perchlorate oxidizer is released to predetermined particle sizes based on liquid droplet size and rate of pressure change at a specified temperature;
- (vi) recovering said ammonia perchlorate oxidizer;
- and,
- (vii) passing ammonia gas through a drying column of said ammonia recovery system then through a filter and a recompression pump which pressurizes said ammonia gas for recycling said recovered ammonia gas as liquid ammonia to said supply and high pressure spray system of said demilitarization unit.