Enhanced flame ignition for hydrocarbon fuels
AssigneeCombustion Electromagnetics, Inc.
InventorMichael A. V. Ward
Life of this patent
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Abstract
An ignition system for hydrocarbon fuels based in part on the principle of "flame discharge ignition" of coupling ignition energy to the initial flame front plasma either as a "pulsing flame discharge ignition" or an "enhanced conventional discharge ignition". Electrical, geometrical, spark, and hydrocarbon flame front plasma discharge properties are taken into account and adjusted or tailored to create a flame discharge ignition process capable of igniting very lean mixtures. The system is further improved by modifying the fuel's flame front plasma properties by increasing the ratio of the carbon to hydrogen (C/H) content of the fuel and/or by using additives to further increase the flame front plasma density without reducing the plasma recombination coefficient.
Claims98
A high efficiency, high output power electrical ignition system for igniting air-fuel mixtures in a combustion chamber of an internal combustion, or IC, engine, comprising in combination:
- (a) means defining a spark plug and spark plug boot of combined capacitance Cspb to ground between 30 and 80 pf, said spark plug including a plug firing end having a central electrode and second electrode means disposed about said central electrode so as to provide a spark gap of at least 0.06" between said electrodes, across which gap one or more spark pulse discharges and electrical fields arise upon application of electrical energy to said plug;
- (b) ignition firing circuit means for energizing said plug and comprising capacitive discharge ignition means including ignition coil means with primary and secondary winding of turns ratio N, input capacitor means of capacitance Cp connected to a power converter means for charging to a peak voltage V.sub.p and other side of the capacitor connected to the hot side of the coil primary winding, switch means S for discharging primary energy stored in said input capacitor Cp to energize the coil, the coil secondary to primary turns ratio N defined approximately by the formula FN:
- N=[Vs/(2*Vp)]*[1+(1/4)*(Cs/Cp)*(Vs/Vp)**2],
- wherein Cs is total secondary circuit capacitance, including Cspb, and Vs is the peak output voltage of said coil whose secondary winding is connected to the center electrode of said spark plug;
- (c) means defining an IC engine portion including at least one combustion chamber with a movable compressing member therein creating air motion inside said combustion chamber including at least one of microscale turbulence, squish, or swirl, wherein said spark gap is exposed to said air motion such that under normal operation of said IC engine said spark discharges provide an arc burning voltage Varc substantially greater than that produced in still air;
- such that in the typical operation of said IC engine the ignition provides ignition spark discharge power output Parc greater than 100 watts at a discharge system efficiency EFF greater than 40% and at an overall ignition system efficiency EFFtot, including the power converter means, greater than 30%.
In an ignition system for an internal combustion device having a combustion chamber with spark plug means mounted on a mounting structure with an interior surface with a ground firing edge or ground electrode defined as the region between and including the spark plug means outer second electrode or shell end and said interior surface region adjacent said shell end, a central firing end or nose comprising a partially insulated end section of the central electrode of said spark plug means further comprising a ceramic nose with a metallic firing tip or button set at its end forming a coaxial gap with said firing edge, sparking means provided by said spark plug means for igniting an air-fuel mixture in said combustion chamber,
- means for delivering electrical energy to said sparking means to ignite said mixture, said sparking means producing per ignition firing one or more spark pulse discharges and electrical fields upon application of said electrical energy to said spark plug means to ignite the toroidal volume defined by said coaxial gap,
- the improvement comprising:
- a shaping and disposing of said firing end and firing edge such that they form an essentially electric field or electrostatic focussing lens, or EFFL, for focussing the electric field onto or near said firing edge, said coaxial gap between said button and said ground electrode being greater than 0.06", said EFFL feature of said plug means substantially reducing the voltage required to electrically break down the coaxial gap to form spark discharges relative to an equal gap formed between infinite coaxial uniform cylinders.
In a spark ignition combustion system for igniting and combusting a hydrocarbon fuel-air mixture, the combination comprising:
- (a) means for initiating and maintaining spark ignited combustion in repetitive cycles in a compression/expansion combustion volume and for feeding a hydrocarbon fuel-air mixture of high flame-front plasma density thereto, each such cycle comprising a spark ignition period comprising an initial and follow-on ignition stage wherein combustion is initiated,
- (b) spark ignition means for creating an initial spark/flame kernel during the initial spark ignition period which includes an initial breakdown spark of said ignition means, and for producing from said kernel during the follow-on stages of operation of said spark ignition means at least one outwardly moving flame front into said volume and an electric field capable of sustaining a plasma discharge in said outwardly moving flame front,
- said system constructed and arranged such that said outwardly moving flame front propagates into the fuel-air mixture during the follow-on ignition stage such that under normal operation of said combustion system said electric field is sufficiently parallel to said outwardly moving flame front, and the plasma density at the flame front of said moving flame is sufficiently high such that an increasing fraction of the electrical energy available in the follow-on ignition stage is coupled to said moving flame relative to that which is coupled to the spark remnant of said initial kernel, to thus enhance the combustion reactions of said outwardly moving flame fronts of lean hydrocarbon fuel-air mixtures and of otherwise difficult to ignite hydrocarbon fuel-air mixtures.
A pulsed flame discharge ignition system for an internal combustion engine, said system comprising capacitive discharge means for providing an oscillatory discharge means so as to be energized thereby, plug means having a pair of coaxially disposed electrodes separated by a coaxial spark gap of about 0.15 inch, said plug means having a central nose end so shaped and disposed as to provide an electrostatic focussing lens resembling a hyperboloid of one sheet.
Dependencies are inferred from the claim text.