Method of making integrally foam-molded seats
AssigneeTachi-S Co., Ltd.
InventorMuneharu Urai
Life of this patent
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Abstract
In a method of making an integrally foam-molded seat by disposing a surface cover in a molding cavity of a mold used for molding a polyurethane foam and having a seat surface pattern embossed on its inner wall of the molding cavity, injecting a polyurethane resin solution into the molding cavity of the mold and foaming the polyurethane resin to mold the polyurethane foam integrally combined with the surface cover, a sharp shape of the embossed or relief pattern is assured on the surface cover which is integrally secured to the polyurethane foam.
Claims2
A method of making an integrally foam-molded seat by disposing a surface cover along an inner wall surface of a molding cavity of a lower mold used for molding a polyurethane foam and having a seat surface pattern embossed on said inner wall surface, injecting a polyurethane resin solution into the molding cavity of said lower mold and foaming the polyurethane resin mold the polyurethane foam integrally combined with surface cover;
- said method comprising the steps of:
- securing the marginal end edges of said surface cover to surface-cover end retaining members;
- defining, adjacent to an upper peripheral edge of the molding cavity of said lower mold, a mold portion having a shape conforming to the shape of the combination of said end edges of said surface cover and said surface-cover end retaining member;
- placing the surface cover along the inner wall surface of the molding cavity of said lower mold with said combination of the said end edges and said surface-cover end retaining member positioned in said mold portion;
- injecting the polyurethane resin solution into the molding cavity of said lower mold;
- and
- foaming the polyurethane resin to mold the polyurethane foam integrally combined with said surface cover.
Dependencies are inferred from the claim text.