# US 4,820,464 A · Method for controlling injection molding machine

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- Number: US 4,820,464 A
- Document ID: US4820464A
- Status: Granted
- Kind: A
- Application number: 06/753,623
- Filed: 1985-07-09
- Granted: 1989-04-11
- Earliest claimed: 1984-07-19
- Assignees: Toshiba Kikai Kabushiki Kaisha
- Inventors: Yoshinari Sasaki; Etsuji Oda; Hirozumi Nagata; Naoki Kurita; Hiroyuki Maehara
- Web page: https://patentgrep.com/patent/US4820464A

## CPC

- G05B 19/237: {with a combination of feedback covered by G05B19/232 - G05B19/235}
- B29C 45/76: Measuring, controlling or regulating {(measuring in general G01; controlling or regulating in general G05)}
- B29C 45/7653: {mould clamping forces}
- G05B 2219/42094: Speed then pressure or force loop
- G05B 2219/45244: Injection molding
- G05B: CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS (systems for controlling or regulating non-electric variables G05D; systems for regulating electric or magnetic variables G05F; control devices or systems insofar as characterised by mechanical features only G05G)
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)

## Abstract

In a nozzle pressing and contacting process, a mold clamping process, and an injection process in an injection molding operation, a movable side, such as constituting a nozzle portion or screw of an injection apparatus, or a movable mold of a molding apparatus, is moved towards and contacted with a stationary side, such as constituting a mold or molding machine, or a stationary mold under a speed controlled condition. When the movable side approaches the stationary side, the pressure acting on the stationary side is measured and when the measured pressure reaches a predetermined set pressure, the speed control is switched to a pressure control to accurately and smoothly bring the movable side into contact with the stationary side.

## Claims

### Claim 1

A method for controlling an injection molding machine comprising an injection means and a mold in which molten resin is injected into a mold cavity defined by movable and stationary mold halves of the mold from a nozzle portion of a heating cylinder of the injection means, comprising the steps of:
moving said movable mold half towards said stationary mold half of the mold under speed control of said movable mold half with respect to the stationary mold half;
measuring a pressure between said movable mold half and said stationary mold half;
comparing the measured pressure with a predetermined set pressure; and
switching said speed control of said movable mold half to a pressure control of said movable mold half at a time when it is detected that the measured pressure is equal to the predetermined set pressure by said comparison.

### Claim 2 (depends on 1)

The method according to claim 1 wherein the time for switching said speed control to said pressure control is changeable by setting the predetermined set pressure to a desired value.

### Claim 3 (depends on 1)

The method according to claim 1 wherein a measurement of said pressure of the force of said movable mold half acting on said stationary mold half is performed by detecting that said movable mold half has collided with said stationary mold half.

### Claim 4 (depends on 3)

The method according to claim 3 wherein a measurement of said pressure acting on said mold is performed by detecting that said nozzle portion has collided with said mold.

### Claim 5

A method for controlling an injection molding machine comprising an injection means and a mold in which molten resin is injected into a mold cavity defined by mold halves of mold from a nozzle portion of a heating cylinder of the injection means, comprising the steps of:
moving said nozzle portion of said injection means towards said mold under a condition of speed control of said nozzle portion;
measuring a pressure between said nozzle portion and said mold;
comparing the measured pressure with a predetermined set pressure;
switching said speed control of said nozzle portion to a pressure control of said nozzle portion at a time when the measured pressure reaches the predetermined set pressure; and
completing contacting of said nozzle portion with said mold under said predetermined set pressure.

### Claim 6

A method for controlling an injection molding machine compising an injection means and a mold in which molten resin is injected into a mold cavity defined by old halves of the mold from a nozzle portion of a heating cylinder of the injection means, comprising the steps of:
moving said nozzle portion of said injection means towards said mold under a condition of speed control of said nozzle portion;
detecting collision of said nozzle portion with said mold with a collision detecting means;
generating a collision signal from the collision detecting means in response to said collision;
obtaining a torque of said injection molding machine in a direction of forward movement of said nozzle portion;
comparing the obtained torque with a predetermined set value when said collision signal is generated; and
generating a switching signal for switching said speed control to said pressure control if the obtained torque is equal to the predetermined set value;
switching said speed control of said nozzle portion to a pressure control of said nozzle portion at a time when the measured pressure reaches the predetermined set pressure; and
completing contacting of said nozzle portion with said mold under said predetermined set pressure.

### Claim 7 (depends on 6)

The method according to claim 6 wherein said torque and said predetermined set value are switched in response to said switching signal and the switched result is applied to a drive source of said injection molding machine.
