Catalysts and processes for formaldehyde-free durable press finishing of cotton textiles with polycarboxylic acids
AssigneeThe United States of America as represented by the Secretary of Agriculture
InventorsClark M. Welch, Bethlehem K. Andrews
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Abstract
Catalysts for the rapid esterification and crosslinking of fibrous cellulose in textile form by polycarboxylic acids at elevated temperatures are disclosed. The catalysts are acidic or weakly basic salts selected from the alkali metal dihydrogen phosphates and alkali metal salts of phosphorous, hypophosphorous, and polyphosphoric acids. Suitable polycarboxylic acids include saturated, unsaturated and aromatic acids, as well as alpha-hydroxy acids. The textiles so treated exhibit high levels of wrinkle resistance and smooth drying properties durable to repeated laundering in alkaline detergents, and do not contain or release formaldehyde.
Claims24
A process for treating fibrous cellulosic material, comprising:
- impregnating fibrous cellulosic material with a treating solution containing a polycarboxylic acid and a curing catalyst;
- the polycarboxylic acid being selected from the group consisting of:
- aliphatic, alicyclic and aromatic acids either olefinically saturated or unsaturated and having at least three carboxyl groups per molecule;
- aliphatic, alicyclic and aromatic acids having two carboxyl groups per molecule and having a carbon-carbon double bond located alpha, beta to one or both of the carboxyl groups;
- aliphatic acids either olefinically saturated or unsaturated and having at least three carboxyl groups per molecule and a hydroxyl group present on a carbon atom attached to one of the carboxyl groups of the molecule;
- and, said aliphatic and alicyclic acids wherein the acid contains an oxygen or sulfur atom in the chain or ring to which the carboxyl groups are attached;
- one carboxyl group being separated from a second carboxyl group by either two or three carbon atoms in the aliphatic and alicyclic acids;
- one carboxyl group being ortho to a second carboxyl group in the aromatic acids;
- and, one carboxyl group being in the cis configuration relative to a second carboxyl group where two carboxyl groups are separated by a carbon-carbon double bond or are both connected to the same ring;
- the curing catalyst being selected from the group consisting of alkali metal hypophosphites, alkali metal phosphites, alkali metal polyphosphates and alkali metal dihydrogen phosphates;
- and,
- heating the material to produce esterification and crosslinking of the cellulose with the polycarboxylic acid in the material.
Dependencies are inferred from the claim text.