High power self-regulating heater
AssigneeMetcal, Inc.
InventorPhilip S. Carter
Life of this patent
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AssigneeMetcal, Inc.
InventorPhilip S. Carter
Estimating the term…
An improved performance ferromagnetic self-regulating heater. Constant alternating current is applied to a layered structure including at least one ferromagnetic layer. One or more layers of non-magnetic material is added to the ferromagnetic layer in such a way that the power factor of the heater is very significantly increased above its value in the absence of at least one of the layers. The alternating current flows through the different layers in varying quantities depending on layer composition, temperature and Curie point of the ferromagnetic layer. The structure generates heat by resistive heating as a function of the power applied. In one embodiment a single layer of non-magnetic, high-resistance material is in intimate electrical and thermal contact with one surface of the ferromagnetic material. Below the effective Curie temperature of the ferromagnetic layer the current is mainly confined in the non-magnetic layer which heats with greater efficiency due to better resistive and impedance chararacteristics. In a second embodiment a further non-magnetic, low-resistance layer is added to the opposite surface of the ferromagnetic material. Here the majority of the current is switched from the high-resistance to the low-resistance layer as the heater approaches effective Curie. Accordingly, impedance matching circuit losses can be substantially reduced and energy is saved in high power systems based on the power factor.
An electrically resistive heating element comprising
An electrically resistive heating element, comprising:
An electric heater comprising
An electric heater comprising
The method of maintaining a relatively high power factor in a self-regulating heater comprising the steps of
The method of maintaining a high power factor in a self-regulating multilayered heating element having low and high resistance non-magnetic layers and a magnetic layer lying between and in electrical contact withsaid layers, the method comprising
Dependencies are inferred from the claim text.