Blade assembly
AssigneeRockwell International Corporation
InventorsDonald H. Morris, Daniel M. Shea
Life of this patent
Estimating the term…
Abstract
An airfoil-shaped blade assembly having a metallic core, thin coolant liner and ceramic blade jacket includes variable-size cooling passages and a circumferential stagnant air gap to provide a substantially cooler core temperature during high temperature operations.
Claims5
An airfoil shaped blade assembly suitable for attachment to a turbine rotor hub, the blade assembly including a structurally supportive metallic core having inner and outer surfaces, a ceramic blade jacket fitted over the metallic core, each having a leading edge and trailing edge, a base element including means for affixing the base element to the turbine rotor hub, and a blade cap;
- the improvement comprising:
- a thin coolant liner including inner and outer surfaces, the liner positioned intermediate the blade metallic core and ceramic jacket;
- multiple and variably spaced ridges formed on the thin liner inner surface in contact with the metallic core outer surface;
- variable-size multiple cooling passages formed between the thin liner inner surface and metallic core outer surface by the multiple spaced ridges in contact with the metallic core outer surface;
- a circumferential stagnant air gap formed between the thin liner and the ceramic blade jacket, the air gap communicating with a pressure equalizing vent in the assembly base element;
- positioning tabs affixed to the outer surface of the liner at the top thereof, two of which are positioned at a leading edge pressure side and at least one positioned at a trailing edge pressure side, all in contact with the ceramic jacket inner surface adjacent the blade assembly cap;
- a friction reducing washer located intermediate the cap and the top of the assembly ceramic blade jacket to protect the ceramic blade jacket against compression loads;
- and
- a compressible compliant material wave flexure located intermediate the base of the ceramic jacket and the base element to seal the stagnant air gap during assembly operation.
A method of loading a ceramic blade jacket of an airfoil-shaped blade assembly including a base, a metallic core, thin coolant liner, variable-size cooling passages, a circumferential stagnant air gap, and a cap, the method comprising:
- (a) positioning the coolant liner intermediate the metallic core and the ceramic blade jacket;
- (b) providing at least two positioning tabs on the coolant liner pressure side to define an azimuthal location of the ceramic jacket;
- (c) placing at least one positioning tab at the coolant liner leading edge which is about normal to a line connecting the tabs on the pressure side to define an axial location of the ceramic jacket;
- (d) effecting a plane of radial alignment of the base and jacket with the blade cap defining a three-point restraint;
- and
- (e) kinematically positioning the ceramic jacket.
Dependencies are inferred from the claim text.