Marine propulsion device ball clutch transmission

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement relative to said lower unit, said propeller shaft including an axial bore defining an annular wall having therethrough a radially extending aperture communicating with said bore, a bevel gear mounted in said lower unit generally coaxially with said propeller shaft for rotation relative to said lower unit and to said propeller shaft said gear including an axial passage through which said shaft extends and which has an inner surface axially overlapping with said aperture and having thereon a surface portion extending radially inwardly, a ball which is located in said aperture and which is movable radially outwardly to be engaged by said surface portion, an actuator extending in said axial bore in said shaft and being movable between axially spaced drive and neutral positions, said actuator including means for selectively engaging said ball to establish drive and neutral conditions, said means comprising an axially extending groove in said actuator, said groove including a deep portion located such that, when said actuator is in said neutral position, said deep portion is axially aligned with said aperture and permits receipt of at least a portion of said ball in said deep portions so that said ball is not engaged by said surface portion, said groove also including a shallow portion located such that, when said actuator is in said drive position, said shallow portion is axially aligned with said aperture and engages said ball to force said ball radially outwardly relative to said aperture so that said ball is engaged by said surface portion to establish rotary drive of said shaft by said gear, and means assisting movement of said actuator out of said drive position.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement relative to said lower unit, said propeller shaft including an axial bore defining an annular wall having therethrough a number of angularly spaced, radially extending apertures located in a plane extending perpendicular to the axis of said propeller shaft and communicating with said bore, a like-number of balls which are respectively located in said apertures and which are movable partially and radially outwardly of said apertures, a bevel gear mounted in said lower unit in generally coaxial relation to said propeller shaft for rotation relative to said lower unit and to said propeller shaft, said gear including an axial passage which receives said shaft and which has an inner surface axially overlapping said apertures and having thereon a like-number of spaced lobes having a total arcuate extent of greater than 270 degrees, said lobes having thereon respective surface portions extending radially inwardly and respectively engaging said balls when said balls extend outwardly of said apertures, an actuator extending in said axial bore in said shaft and being movable between axially spaced drive and neutral positions, said actuator including means for selectively engaging said balls to establish drive and neutral conditions, said means comprising a like-number of axially extending grooves in said actuator, said grooves each including a deep portion located such that, when said actuator is in said neutral position, said deep portions are aligned with said apertures and permit receipt of at least a portion of said balls in said deep portions so that said balls are not engaged by said surface portions, said grooves each also including a shallow portion located such that, when said actuator is in said drive position, said shallow portions are aligned with said apertures and engage said balls to force said balls radially outwardly relative to said apertures so that said balls are engaged by said surface portions to establish rotary drive of said shaft by said gear, and means for assisting movement of said actuator out of said drive position.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement, said propeller shaft including an axial bore defining an annular wall having therethrough a radially extending aperture communicating with said bore, a bevel gear mounted in said lower unit generally coaxially with said propeller shaft for rotation relative to said propeller shaft, said bevel gear having therein an axial passage which receives said shaft and which has an inner surface axially overlapping said aperture and having thereon a surface portion extending radially inwardly, and said gear including a main portion adapted to be rotatably driven by a driving means, and a driving portion having thereon said surface portion and being made of a wear-resistant material, a ball which is located in said aperture and which is movable radially outwardly to be engaged by said surface portion, and an actuator extending in said axial bore in said shaft and being movable relative to a drive position, said actuator including means for selectively engaging said ball to establish a drive condition, said means comprising, in said actuator, an actuator portion located such that, when said actuator is in said drive position, said actuator portion is aligned with said aperture and engages said ball to force said ball radially outwardly relative to said aperture so that said ball is engaged by said surface portion to establish rotary drive of said shaft by said gear.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement relative to said lower unit, said propeller shaft including an axial bore defining an annular wall having therethrough a radially extending aperture communicating with said bore, a bevel gear mounted in said lower unit generally coaxially with said propeller shaft for rotation relative to said lower unit and to said propeller shaft, said bevel gear having therein an axial passage which receives said shaft and which has an inner surface axially overlapping said aperture and having thereon a surface portion extending radially inwardly, and said gear including a main portion adapted to be rotatably driven by a driving means, and a driving portion having thereon said surface portion and being made of a wear-resistant material, a ball which is located in said aperture and which is movable radially outwardly to be engaged by said surface portion, and an actuator extending in said axial bore in said shaft and being movable between axially spaced drive and neutral positions, said actuator including means for selectively engaging said ball to establish drive and neutral conditions, said means comprising an axially extending groove in said actuator, said groove including a deep portion located such that, when said actuator is in said neutral position, said deep portion is aligned with said aperture and permits receipt of at least a portion of said ball in said deep portion so that said ball is not engaged by said surface portion, said groove also including a shallow portion located such that, when said actuator is in said drive position, said shallow portion is aligned with said aperture and engages said ball to force said ball radially outwardly relative to said aperture so that said ball is engaged by said surface portion to establish rotary drive of said shaft by said gear.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement relative to said lower unit, said propeller shaft including an axial bore defining an annular wall having angularly spaced, radially extending apertures located in a plane extending perpendicularly to the axis of said propeller shaft and communicating with said bore, a bevel gear mounted in said lower unit in generally coaxial relation to said propeller shaft for rotation relative to said lower unit and to said propeller shaft, said bevel gear having therein an axial passage which receives said shaft and which has an inner surface axially overlapping said apertures and having thereon a like-number of spaced lobes having a total arcuate extent of less than ninety degrees and having therebetween receiving spaces having a total arcuate extent of greater than 270 degrees, said lobes having thereon respective surface portions extending radially inwardly, and said gear including a main portion adapted to be rotatably driven by a driving means, and a driving portion having thereon said surface portions and being made of a wear-resistant material, a like-number of balls which are respectively located in said apertures and which are movable partially and radially outwardly of said apertures for engagement by said surface portions, and an actuator extending in said axial bore in said shaft and being movable between axially spaced drive and neutral positions, said actuator including means for selectively engaging said balls to establish drive and neutral conditions, said means comprising, in respective association with each of said balls, an axially extending groove in said actuator, said grooves each including a deep portion located such that, when said actuator is in said neutral position, each of said deep portions is respectively aligned with one of said apertures and permits receipt therein of at least a portion of the associated one said balls so that said one associated ball is not engaged by the associated one said surface portions, said grooves each also including a shallow portion located such that, when said actuator is in said drive position, each of said shallow portions is aligned with one of said apertures and engages the associated one of said balls to force said one associated ball radially outwardly thereof so that said balls are engaged by said surface portions to establish rotary drive of said shaft by said gear.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement relative to said lower unit, said propeller shaft including an axial bore defining an annular wall having therethrough a radially extending aperture communicating with said bore, a ball which is located in said aperture and which is movable partially and radially outwardly of said aperture, a bevel gear mounted in said lower unit generally coaxially with said propeller shaft for rotation relative to said lower unit and to said propeller shaft, said bevel gear including an axial passage which receives said shaft and which has an inner surface axially overlapping said aperture and including a generally planar surface portion which extends radially inwardly and which engages said ball when said ball extends outwardly of said aperture, and an actuator extending in said axial bore in said shaft and being movable between axially spaced drive and neutral positions, said actuator including means for selectively engaging said ball to establish drive and neutral conditions, said means comprising an axially extending groove in said actuator, said groove including a deep portion located such that when said actuator is in said neutral position, said deep portion is aligned with said aperture and permits receipt of at least a portion of said ball in said deep portion so that said ball is not engaged by said surface portion, said groove also including a shallow portion located such that, when said actuator is in said drive position, said shallow portion is aligned with said aperture and engages said ball to force said ball radially outwardly relative to said aperture so that said ball is engaged by said surface portion to establish rotary drive of said shaft by said gear.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement relative to said lower unit, said propeller shaft including an axial bore define an therethrough a number of angularly spaced, radially extending apertures located in a plane extending perpendicularly to the axis of said propeller shaft and communicating with said bore, a like-number of balls which are respectively located said apertures and which are movable partially and radially outwardly of said apertures, a bevel gear mounted in said lower unit in generally coaxial relation to said propeller shaft for rotation relative to said lower unit and to said propeller shaft, said bevel gear including an axial passage which receives said shaft and which has an inner surface axially overlapping said apertures and having thereon a like-number of spaced lobes having a total arcuate extent of less than ninety degrees and having therebetween receiving spaces having a total arcuate extent of greater than 270 degrees, said lobes having thereon respective planar surface portion extending radially inwardly and respectively engaging said balls when said balls extend outwardly of said apertures, and an actuator extending in said axial bore in said shaft and being movable between axially spaced drive and neutral positions, said actuator including means for selectively engaging said balls to establish drive and neutral conditions, said means comprising, in respective association with each of said balls, an axially extending groove in said actuator, said grooves each including a deep portion located such that, when said actuator is in said neutral position, said deep portions are aligned with said apertures and permit receipt therein of at least a portion of said balls so that said balls are not engaged by said surface portions, and said grooves each also including a shallow portion locate such that, when said actuator is in said drive position, said shallow portions are aligned with said apertures and engage said balls to force said balls radially outwardly relative to said apertures so that said balls are engaged by said surface portions to establish rotary drive of said shaft by said gear.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement, said propeller shaft including an axial bore defining an annular wall having therethrough a radially extending aperture communicating with said bore, a ball which is located in said aperture and which is movable partially and radially outwardly of said aperture, a bevel gear mounted in said lower unit generally coaxially with said shaft for rotation relative to said shaft, said gear including an axial passage which receives said shaft and which has an inner surface axially overlapping said aperture and having thereon a surface portion extending radially inwardly, and said inner surface also having thereon a radially innermost portion, an actuator extending in said axial bore in said shaft and being movable between axially spaced drive and neutral positions, said actuator having a longitudinal axis and including means for selectively engaging said ball to establish drive and neutral conditions, said means comprising, in said actuator, an actuator portion located such that, when said actuator is in said drive position, said actuator portion is aligned with said aperture and engages said ball to force said ball radially outwardly of said aperture so that said ball is engaged by said surface portion to establish rotary drive of said shaft by said gear, and cam means engageable with said actuator for selectively moving said actuator from said neutral position to said drive position, said cam means being movable to a first position, to a second position wherein said actuator is in said drive position, to a first intermediate position located between said first position and said second deposition and wherein said actuator is located such that said ball is tangentially aligned with said radially innermost portion, and to a second intermediate position located between said first intermediate position and said second position and wherein said actuator portion extends tangentially relative to said ball, said cam means including a surface which engages said actuator and which is shaped such that the angle formed by said axis and a line perpendicular to said surface at the point of contact between said surface and said actuator is approximately forty-seven degrees when said cam means is between said first position and said first intermediate position, decreases from approximately forty-seven degrees to approximately twenty degrees when said cam means is between said first intermediate position and said second intermediate position, and decreases from approximately twenty degrees to approximately zero degrees when said cam means is between said second intermediate position and said second position, and means for selectively moving said actuator from said drive position to said neutral position.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement relative to said lower unit, said propeller shaft including an axial bore defining an annular wall having therethrough a radially extending aperture communicating with said bore, a ball which is located in said aperture and which is movable partially and radially outwardly of said aperture, a bevel gear mounted in said lower unit generally coaxially with said shaft for rotation relative to said shaft, said gear including an axial passage which receives said shaft and which has an inner surface axially overlapping said aperture and having thereon a surface portion extending radially inwardly, and said inner surface also having thereon a radially innermost portion, an actuator extending in said axially spaced drive and neutral positions, said actuator having a longitudinal axis and including means for selectively engaging said ball to establish drive and neutral conditions, said means comprising an axially extending groove in said actuator, said groove including a shallow portion locate such that, when said actuator is in said drive position, said shallow portion is aligned with said aperture and engages said ball to force said ball radially outwardly of said aperture so that said ball is engaged by said surface portion to establish rotary drive of said shaft by said gear, said groove also including a deep portion located such that, when said actuator is in said neutral position, said deep portion is aligned with said aperture and permits receipt of at least a portion of said ball in said deep portion so that said ball is not engaged by said surface portion, and cam means engageable with said actuator for selectively moving said actuator from said neutral position to said drive position, said cam means being movable to a first position wherein said actuator is in said neutral position, to a second position wherein said actuator is in said drive position, to a first intermediate position located between said first position and said second position and wherein said actuator is located such that said ball is tangentially aligned with said radially innermost portion, and to a second intermediate position located between said first intermediate position said second position and wherein said shallow portion extends tangentially relative to said ball, said cam means including a surface which engages said actuator and which is shaped such that the angle formed by said axis and a line perpendicular to said surface at the point of contact between said surface and said actuator is approximately forty-seven degrees when said cam means is between said first position and said first intermediate position, decreases from approximately forty-seven degrees to approximately twenty degrees when said cam means is between said first intermediate position and said second intermediate position, and decreases from approximately twenty degrees to approximately zero degrees when said cam means is between said second intermediate position and said second position, and means for selectively moving said actuator from said drive position to said neutral position.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement relative to said lower unit, said propeller shaft including an axial bore defining an annular wall having therethrough a number of angularly spaced, radially extending apertures located in a plane extending perpendicularly to the axis of said propeller shaft and communicating with said bore, a like-number of balls which are respectively located in said apertures and which are movable partially nd radially outwardly of said apertures, a bevel gear mounted in said lower unit generally coaxially with said shaft for rotation relative to said shaft, said gear including an axial passage through which said shaft extends and which has an inner surface axially overlapping said apertures and having thereon a like-number of spaced lobes having a total arcuate extent of less than ninety degrees and having therebetween receiving spaces having a total arcuate extent of greater than 270 degrees, said lobes having thereon respective surface portions extending radially inwardly, having respective innermost portions, and respectively engaging said balls when said balls extend outwardly of said apertures, an actuator extending in said axial bore in said shaft and being movable between axially spaced drive and neutral positions, said actuator having a longitudinal axis and including means for selectively engaging said balls to establish drive and neutral conditions, said means comprising, in association with each of said balls, an axially extending groove in said actuator, said grooves each including a shallow portion located such that, when said actuator is in said drive position, said shallow portions are aligned with said apertures and engage said balls to force said balls radially outwardly of said apertures so that said balls are engaged by said surface portions to establish rotary drive of said shaft by said gear, said grooves each also including a deep portion located such that, when said actuator is in said neutral position, said deep portions are respectively aligned with said apertures and permit receipt therein of at least a portion of said balls so that said balls are not engaged by said surface portions, and cam means engageable with said actuator for selectively moving said actuator from said neutral position to said drive position, said cam means being movable to a first position wherein said actuator is in said neutral position, to a second position wherein said actuator is in said drive position, to a first intermediate position located between said first position and said second position and wherein said actuator is located such that said balls are tangentially aligned with said radially innermost portions, and to a second intermediate position located between said first intermediate position and said second position and wherein said actuator is located such that said shallow portions extend tangentially relative to said balls, said cam means including a surface which engages said actuator and which is shaped such that the angle formed by said axis and a line perpendicular to said surface at the point of contact between said surface and said actuator is approximately forty-seven degrees when said cam means is between said first position and said first intermediate position, decreases from approximately forty-seven degrees to approximately twenty degrees when said cam means is between said first intermediate position and said second intermediate position and said second intermediate position, and decreases from approximately twenty degrees to approximately zero degrees when said cam means is between said second intermediate position and said second position, and means for selectively moving said actuator from said drive position to said neutral position.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement, said propeller shaft including an axial bore defining an annular wall having therethrough an aperture communicating with said bore, said aperture having a radially extending axis, a bevel gear mounted in said lower unit generally coaxially with said shaft for rotation relative to said shaft, said gear including an axial passage which receives said shaft and which has an inner surface axially overlapping said aperture and having thereon a surface portion extending radially inwardly, a ball which is located in said aperture and which is movable radially outwardly to be engaged by said surface portion, an actuator extending in said axial bore in said shaft and being movable relative to a drive position, said actuator including a main portion having therein an axial bore, and means for selectively engaging said ball to establish a drive condition, said means comprising an axially extending groove in said main portion, said groove communicating with said axial bore in said main portion, and said groove including a groove portion located such that, when said actuator is in said drive position, said groove portion is aligned with said aperture and engages said ball to force said ball radially outwardly relative to said aperture so that said ball is engaged by said surface portion to establish rotary drive of said shaft by said gear, and said actuator also including an end portion extending in said axial bore in said main portion so as to permit rotation of said main portion relative to said end portion, and cam means engageable with said end portion of said actuator for moving said actuator relative to said drive position.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement, said propeller shaft including an axial bore defining an annular wall having therethrough an aperture communicating with said bore, said aperture having a radially extending axis, a bevel gear mounted in said lower unit generally coaxially with said shaft for rotation relative to said shaft, said gear including an axial passage which receives said shaft and which has an inner surface axially overlapping said aperture and having thereon a surface portion extending radially inwardly, a ball which is located in said aperture and which is movable radially outwardly to be engaged by said surface portion, an actuator extending in said axial bore in said shaft and being movable between axially spaced drive and neutral positions, said actuator including a main portion having therein an axial bore, and means for selectively engaging said ball with said gear to establish drive and neutral conditions, said means comprising an axially extending groove in said main portion, said groove communicating with said axial bore in said main portion, and said groove including a deep portion located such that, when said actuator is in said neutral position, said deep portion is aligned with said aperture and permits receipt of at least portion of said ball in said deep portion so that said ball is not engaged by said surface portion, said groove also including a shallow portion located such that, when said actuator is in said drive position, said shallow portion is aligned with said aperture and engages said ball to force said ball radially outwardly relative to said aperture so that said ball is engaged by said surface portion to establish rotary drive of said shaft by said gear, and said actuator also including an end portion extending in said axial bore in said main portion so as to permit rotation of said main portion relative to said end portion, and so that axial movement of said end portion in the direction from said neutral position to said drive position causes movement of said main portion in said direction, and cam means engageable with said end portion of said actuator for moving said actuator from said neutral position to said drive position.

A marine propulsion device comprising a lower unit including a propeller shaft supported for rotary movement, said propeller shaft including an axial bore defining an annular wall having therethrough a number of angularly spaced, radially extending apertures located in a plane perpendicular to said propeller shaft and communicating with said bore, a like-number of balls which are respectively located said apertures and which are movable partially and radially outwardly of said apertures, a bevel gear mounted in said lower unit generally coaxially with said propeller shaft for rotation relative to said propeller shaft, said bevel gear including an axial passage which receives said shaft and which has an inner surface axially overlapping said apertures and having thereon alike-number of spaced lobes, said lobes having thereon respective surface portions extending radially inwardly, said surface portions respectively engaging said balls when said balls extend outwardly of said apertures, said lobes having a total arcuate extent of less than ninety degrees, said lobes having therebetween receiving spaces having a total arcuate extent of greater than 270 degrees, and an actuator extending in said axial bore in said shaft and being movable relative to a drive position, said actuator including means for selectively engaging said balls to establish a drive condition, said means comprising, in said actuator, an actuator portion located such that, when said actuator is in said drive position, said actuator portion is aligned with said apertures and engages said balls to force said balls radially outwardly relative to said apertures so that said balls are engaged by said surface portions to establish rotary drive of said shaft by said gear.