Hard metal alloy with surface region enriched with tantalum, niobium, vanadium or combinations thereof and methods of making the same
AssigneeCarboloy Inc.
InventorDonald E. Graham
Life of this patent
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Abstract
Disclosed is a method of producing a hard metal alloy with a surface region enriched with a first component being at least one of the carbides, nitrides and carbonitrides of tantalum, niobium, vanadium or combinations thereof wherein the atomic percent ratio of a second component present in the alloy and being selected from the carbides, nitrides and carbonitrides of titanium, hafnium and zirconium and combinations thereof to the first component is in the range of from 0 to about 1.5. Also disclosed are hard metal alloys having said surface enriched region which can be used to produce cutting tools which are resistant to galling and crater formation.
Claims22
A method of producing a cemented carbide hard metal alloy having a surface region enriched with at least one of the carbides, nitrides and carbonitrides of tantalum, niobium or vanadium or combinations thereof comprising:
- (a) depositing by chemical vapor deposition a layer of at least one of the carbides, nitrides and carbonitrides of titanium, hafnium and zirconium on the surface of a cemented hard metal alloy to a thickness of about 1 to about 5 microns, said cemented carbide hard metal alloy comprising (i) a first component being at least one of the carbides, nitrides and carbonitrides of tantalum, niobium and vanadium or combinations thereof, (ii) at least one binder metal, and (iii) optionally, a second component being at least one of the carbides, nitrides and carbonitrides of titanium, hafnium and zirconium such that the atomic percent ratio of the optional second component to the first component is in the range of from 0 to about 1.5;
- (b) heating the layered hard metal alloy to a temperature of at least about 1290.degree. C. and for a time sufficient to form said surface enriched region.
A method of producing a cemented carbide hard metal alloy having a surface region enriched with at least one of the carbides, nitrides and carbonitrides of tantalum, niobium or vanadium or combinations thereof comprising:
- (a) depositing by chemical vapor deposition a layer containing at least one compound selected from titanium carbide, titanium nitride and titanium carbonitride on the surface of a cemented carbide hard metal alloy to a thickness of about 1 to about 5 microns, said cemented carbide hard metal alloy comprising (i) a first component being at least one of the carbides, nitrides and carbonitrides of tantalum, niobium and vanadium or combinations thereof in an amount of at least 2.5% by weight, (ii) at least one binder metal selected from the group consisting of cobalt, nickel, iron-nickel and iron and (iii) optionally, a second component selected from titanium carbide, titanium nitride, titanium carbonitride, zirconium carbide, zirconium nitride and zirconium carbonitride such that the atomic % ratio of the optional second component to the first component is in the range of from 0 to about 1.5;
- and
- (b) heating the layered hard metal alloy to a temperature of about 1370.degree. C. to about 1450.degree. C. for about 6 to 2 hours to form said enriched surface region having a thickness of about 4 to 6 microns, wherein the amount of said first component in said surface enriched region is at least 8% by weight.
Dependencies are inferred from the claim text.