Cementitious composite material containing metal fiber

Abstract

Cementitious composite materials having high strength, vacuum integrity, good thermal properties and low coefficient of thermal expansion are prepared from a mixture of (1) a high strength cement matrix, and (2) a filler component, comprising a metal fiber. These composites are useful in the manufacture of molds and tools for forming metals and plastics. A preferred composite mixture comprising Portland cement, chemically reactive silica particles, inorganic oxide particles, a cement superplasticizer, an irregularly shaped aggregate, metal fibers, and water. The mixtures preferably contain chemically reactive silica fume particles and reactive silica particles such as crystalline silica or quartz particles or a vitreous/glassy form of silicon. The mixtures preferably comprise stainless steel fibers and stainless steel aggregate. High nickel steel and silicon carbide can be used as aggregate in applications requiring low coefficient of thermal expansion.

Dependencies are inferred from the claim text.