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US 4,749,631 AGranted
Multilayer ceramics from silicate esters
AssigneeDow Corning Corporation
InventorsLoren A. Haluska, Keith W. Michael, Leo Tarhay
Life of this patent
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Abstract
This invention relates to materials produced by diluting in a solvent a preceramic mixture of a partially hydrolyzed silicate ester which is applied to a substrate and ceramified by heating. One or more ceramic coatings containing silicon carbon, silicon nitrogen, or silicon carbon nitrogen can be applied over the ceramified SiO.sub.2 coating. A CVD or PECVD top coating can be applied for further protection. The invention is particularly useful for coating electronic devices.
Claims76
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (I) (A) coating an electronic device with a planarizing coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester with a solvent and applying the diluted hydrolyzed or partially hydrolyzed silicate ester solution to an electronic device;
- (B) drying the hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device;
- (C) ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device to a temperature between 200 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating;
- (II) applying to the ceramic or ceramic-like planarizing coating a passivating coating selected from the group consisting of (i) a silicon nitrogen-containing coating, (ii) a silicon carbon-containing coating, and (iii) a silicon carbon nitrogen-containing coating, wherein the silicon nitrogen-containing coating is applied onto the planarizing coating of the electronic device by a means selected from the group consisting of (a) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (b) plasma enhanced chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (c) ceramification of a silicon and nitrogen-containing preceramic polymer;
- and wherein the silicon carbon nitrogen-containing coating is applied onto the planarizing coating of the electronic device by a means selected from the group consisting of (1) chemical vapor deposition of hexamethyldisilazane, (2) plasma enhanced chemical vapor deposition of hexamethyldisilazane, (3) chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, and (4) plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia;
- and wherein the silicon carbon-containing coating is deposited by a means selected from the group consisting of (i) chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, and (ii) plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, to produce the passivating ceramic or ceramic-like coating, and
- (III) applying to the passivating ceramic or ceramic-like coating a silicon-containing coating selected from the group consisting of (i) silicon coating, (ii) silicon carbon-containing coating, (iii) silicon nitrogen-containing coating, and (iv) silicon carbon nitrogen-containing coating, wherein the silicon coating is applied onto the passivating coating by a means selected from the group consisting of (a) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof, (b) plasma enhanced chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof, or (c) metal assisted chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof, and wherein the silicon carbon-containing coating is applied by a means selected from the group consisting of (1) chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, (2) plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane;
- and wherein the silicon nitrogen-containing coating is deposited by a means selected from the group consisting of (A) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (B) plasma enhanced chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, and (C) ceramification of a silicon and nitrogen-containing preceramic polymer, and wherein the silicon carbon nitrogen-containing coating is deposited by a means selected from the group consisting of (i) chemical vapor deposition of hexamethyldisilazane, (ii) plasma enhanced chemical vapor deposition of hexamethyldisilazine, (iii) chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, and (iv) plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, to produce the silicon-containing coating, whereby a multilayer, ceramic or ceramic-like, coating is obtained on the electronic device.
5 more elements
A process for forming on an electronic device a dual layer, ceramic or ceramic-like coating which process comprises:
- (I) (A) coating an electronic device with a planarizing coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester with a solvent and applying the diluted hydrolyzed or partially hydrolyzed silicate ester solution to an electronic device;
- (B) drying the diluted hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device;
- (C) ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device to a temperature between 200 and 1000 degrees Centigrade to produce a ceramic or ceramic-like planarizing coating;
- and
- (II) applying to the ceramic or ceramic-like planarizing coating a passivating coating selected from the group consisting of (i) a silicon-containing coating, (ii) a silicon nitrogen-containing coating, (iii) a silicon carbon-containing coating, and (iv) a silicon carbon nitrogen-containing coating, wherein the silicon-containing coating is applied onto the planarizing coating of the electronic device by a means selected from the group consisting of (a) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof, (b) plasma enhanced chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof, or (c) metal assisted chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof;
- wherein the silicon nitrogen-containing coating is applied onto the ceramic or ceramic-like coated electronic device by a means selected from the group consisting of (a) chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (b) plasma enhanced chemical vapor deposition of a silane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of ammonia, (c) ceramification of a silicon and nitrogen-containing preceramic polymer;
- and wherein the silicon carbon nitrogen-containing coating is applied onto the planarizing coating of the electronic device by a means selected from the group consisting of (1) chemical vapor deposition of hexamethyldisilazane, (2) plasma enhanced chemical vapor deposition of hexamethyldisilazane, (3) chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, and (4) plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia;
- and wherein the silicon carbon-containing coating is deposited by a means selected from the group consisting of (i) chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, and (ii) plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixtures thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane, to produce the passivating ceramic or ceramic-like coating, whereby a dual layer, ceramic or ceramic-like coating is obtained on the electronic device.
5 more elements
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device at a temperature of 200 to 1000 degrees Centigrade to produce a ceramic or ceramic-like coating, and
- (B) applying to the ceramic or ceramic-like coated device a silicon-containing coating by means of decomposing in a reaction chamber a silane halosilane, halodisilane, halopolysilane, or mixture thereof in the vapor phase, at a temperature between 200 and 600 degrees Centigrade, in the presence of the ceramic coated device, whereby an electronic device containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device at temperatures of 200 to 1000 degrees Centigrade to produce the ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a silicon nitrogen-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane, halopolysilane, or mixture thereof, and ammonia, in the vapor phase, at a temperature between 200 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated device, whereby an electronic device containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device at temperatures of 200 to 1000 degrees Centigrade to produce the ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a silicon carbon-containing coating by means of decomposing in a reaction chamber a silane, alkylsilane, halosilane, halodisilane, halopolysilane, or mixture thereof, and an alkane of one to six carbon atoms or an alkylsilane, in the vapor phase, at a temperature between 200 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated device, whereby an electronic device containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device at temperatures of 200 to 1000 degrees Centigrade to produce a ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a silicon carbon nitrogen-containing coating by means of decomposing in a reaction chamber hexamethyldisilazane, in the vapor phase, at a temperature between 200 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated device, whereby an electronic device containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device at temperatures of 200 to 1000 degrees Centigrade to produce the ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a silicon carbon nitrogen-containing coating by means of chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, to produce the silicon-containing coating, whereby a multilayer, ceramic or ceramic-like, coating is obtained on the electronic device.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device at temperatures of 200 to 1000 degrees Centigrade to produce the ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a silicon carbon nitrogen-containing coating by means of plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, to produce the silicon-containing coating, whereby a multilayer, ceramic or ceramic-like, coating is obtained on the electronic device.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device to a temperature between 200 and 1000 degrees Centigrade to produce a ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated device with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated electronic device, heating the coated device to a temperature of 200 to 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce the ceramic silicon nitrogen-containing coating, and
- (C) applying to the ceramic coated device a silicon-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane or mixture thereof in the vapor phase, at a temperature between 200 and 600 degrees Centigrade, in the presence of the ceramic or ceramic-like coated device, whereby an electronic device containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a ceramic or ceramic-like coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air or in water vapor and air to silicon dioxide by heating the coated device to a temperature between 200 and 1000 degrees Centigrade to produce the ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic ceramic-like coated device with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated electronic device, heating the coated device to a temperature between 200 and 100 degrees Centigrade in an inert or ammonia-containing atmosphere to produce the ceramic silicon nitrogen-containing coating, and
- (C) applying to the ceramic or ceramic-like coated device a silicon nitrogen-containing coating by means of decomposing in a reaction chamber a silane, halosilane, halodisilane, halopolysilane or mixture thereof, and ammonia, in the vapor phase, at a temperature between 200 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic-like coated device, whereby an electronic device containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device to a temperature between 200 and 1000 degrees Centigrade to produce the ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated device with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated electronic device, heating the coated device to a temperature between 200 and 100 degrees Centigrade in an inert or ammonia-containing atmosphere to produce the ceramic or ceramic-like silicon nitrogen-containing coating, and
- (C) applying to the ceramic or ceramic-like coated device a silicon carbon-containing coating by means of decomposing in a reaction chamber a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof, and an alkane of one to six carbon atoms or an alkylsilane, in the vapor phase, at a temperature between 200 and 1000 degrees Centigrade, in the presence of the ceramic or ceramic coated device, whereby an electronic device containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device at temperatures of 200 to 1000 degrees Centigrade to produce the ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated device with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated electronic device, heating the coated device to a temperature between 200 and 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce the ceramic or ceramic-like silicon nitrogen-containing coating, and,
- (C) applying to the ceramic or ceramic-like coated device a silicon carbon nitrogen-containing coating by means of chemical vapor deposition of hexamethyldisilazane, in the presence of the ceramic or ceramic-like coated device, whereby an electronic device containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device at temperatures of 200 to 1000 degrees Centigrade to produce the ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coating a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated device with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated electronic device, heating the coated device to a temperature between 200 and 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce the ceramic or ceramic-like silicon nitrogen-containing coating, and,
- (C) applying to the ceramic or ceramic-like coating a silicon carbon nitrogen-containing coating by means of plasma enhanced chemical vapor deposition of hexamethyldisilazane, in the presence of the ceramic or ceramic-like coated device, whereby an electronic device containing a multilayer, ceramic or ceramic-like coating thereon is obtained.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device at temperatures of 200 to 1000 degrees Centigrade to produce the ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated device with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated electronic device, heating the coated device to a temperature between 200 and 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce the ceramic or ceramic-like silicon nitrogen-containing coating, and,
- (C) applying to the ceramic or ceramic-like coated device a silicon carbon nitrogen-containing coating by means of chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, to produce the silicon carbon nitrogen-containing coating, whereby a multilayer, ceramic or ceramic-like, coating is obtained on the electronic device.
A process for forming on an electronic device a multilayer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device at temperatures of 200 to 1000 degrees Centigrade to produce a ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated device with the diluted preceramic silicon nitrogen-containing polymer solution, drying the diluted preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated electronic device, heating the coated device to a temperature between 200 and 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce the ceramic or ceramic-like silicon nitrogen-containing coating, and,
- (C) applying to the ceramic or ceramic-like coated device a silicon carbon nitrogen-containing coating by means of plasma enhanced chemical vapor deposition of a silane, alkylsilane, halosilane, halodisilane, halopolysilane or mixture thereof in the presence of an alkane of one to six carbon atoms or an alkylsilane and further in the presence of ammonia, to produce the silicon-containing coating, whereby a multilayer, ceramic or ceramic-like, coating is obtained on the electronic device.
A process for forming on an electronic device a dual layer, ceramic or ceramic-like coating which process comprises:
- (A) coating an electronic device with a coating by means of diluting a hydrolyzed or partially hydrolyzed silicate ester preceramic material with a solvent, coating an electronic device with said diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution, drying the diluted preceramic hydrolyzed or partially hydrolyzed silicate ester solution so as to evaporate the solvent and thereby deposit a preceramic coating on the electronic device, ceramifying the hydrolyzed or partially hydrolyzed silicate ester in air, or in water vapor and air, to silicon dioxide by heating the coated device to a temperature between 200 and 1000 degrees Centigrade to produce the ceramic or ceramic-like coating, and,
- (B) applying to the ceramic or ceramic-like coated device a passivating coating comprising a silicon nitrogen-containing material produced by means of diluting in a solvent a preceramic silicon nitrogen-containing polymer, coating the ceramic or ceramic-like coated device with the preceramic silicon nitrogen-containing polymer solution, drying the preceramic silicon nitrogen-containing polymer solution so as to evaporate the solvent and thereby deposit a preceramic silicon nitrogen-containing coating on the ceramic or ceramic-like coated electronic device, and heating the coated device to a temperature between 200 and 1000 degrees Centigrade in an inert or ammonia-containing atmosphere to produce the passivating silicon nitrogen-containing coating, thereby producing a dual layer, ceramic or ceramic-like coating on the electronic device.
A method of coating a substrate with a ceramic or ceramic-like silicon nitrogen-containing material, wherein said method comprises the steps of:
- (1) diluting with a solvent a silicon and nitrogen-containing preceramic polymer produced by reacting a cyclic silazane or a mixture of cyclic silazanes with a silicon-containing material selected from the group consisting of halodisilanes and halosilanes;
- (2) coating a substrate with the diluted preceramic polymer solvent solution;
- (3) drying the diluted polymer solvent solution in the absence of air so as to evaporate the solvent and thereby deposit a preceramic polymer coating on the substrate;
- and
- (4) heating the coated substrate in the absence of air to produce a ceramic or ceramic-like coated substrate.
2 more elements
Dependencies are inferred from the claim text.