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US 4,748,104 AGranted
Selective metallization process and additive method for manufactured printed circuit boards
AssigneeMacDermid, Incorporated
InventorsDonald R. Ferrier, Gary B. Larson
Life of this patent
Estimating the term…
Abstract
A process for selective metallization of a substrate in a predetermined desired pattern, and particularly for the manufacture of printed circuit boards, in which a substrate patterned in desired manner with resist material is treated with conditioning agent, adjuvant and deactivating agent preparatory to catalytic activation and electroless deposit of metal flash. By proceeding in this manner, adherent flash metal deposit is achieved on non-resist areas without encountering significant plating on resist areas. Following metal flash deposit, the resist can be easily and cleanly stripped and additional metal then built up on the flash metal.
Claims18
A process for metallizing a substrate in a pre-selected pattern, comprising the steps of:
- (a) applying a resist to the substrate surface in a predetermined pattern such that the exposed substrate areas not covered by the resist define the desired substrate pattern to be metallized;
- (b) thereafter treating the resist-patterned substrate with a conditioning agent effective to increase adsorption of subsequently-applied catalytic species to exposed substrate areas;
- (c) treating the resist-patterned substrate with an adjuvant material effective to decrease the receptivity of resist surfaces to subsequently-applied catalytic species and flash metal deposit;
- (d) thereafter treating the resist-patterned substrate with a deactivating agent comprising a solvent for said resist, the conditions of said treatment being such as to decrease the receptivity of resist surfaces to subsequently-applied catalytic species and flash metal deposit without effecting any substantial dissolution of said resist;
- (e) thereafter providing on the resist-patterned substrate species catalytic to electroless flash deposition of metal;
- (f) thereafter immersing the resist-patterned substrate in an electroless metal depositing bath to provide on the exposed, catalyzed areas of said substrate a thin flash metal deposit;
- (g) thereafter stripping the resist from the substrate, leaving a flash metal deposit on the substrate in the preselected desired pattern;
- and
- (h) thereafter providing additional metal on the pattern of flash metal deposit.
6 more elements
A process for manufacturing by additive processes a printed circuit board having metallized thru-holes, comprising the steps of:
- (a) applying a resist to a thru-hole containing printed circuit board substrate surface in a pre-determined pattern such that the thru-holes remain exposed and the exposed substrate surfaces not covered by the resist define the desired circuit pattern;
- (b) thereafter treating the resist-patterned substrate with a conditioning agent effective to increase adsorption of subsequently-applied catalytic species to exposed substrate surfaces including thru-hole surfaces;
- (c) treating the resist-patterned substrate with an adjuvant material effective to decrease the receptivity of resist surfaces to subsequently-applied catalytic species and flash metal deposit;
- (d) thereafter treating the resist-patterned substrate with a deactivating agent comprising a solvent for said resist, the conditions of said treatment being such as to decrease the receptivity of resist surfaces to subsequently-applied catalytic species and flash metal deposit without effecting any substantial dissolution of said resist;
- (e) thereafter providing on the surfaces of resist-patterned substrate, including thru-hole surfaces, species catalytic to electroless flash deposition of metal;
- (f) thereafter immersing the resist-patterned substrate in an electroless metal depositing bath to provide on the exposed, catalyzed areas of said substrate, including thru-hole surfaces, an adherent thin flash metal deposit;
- (g) thereafter stripping the resist from the substrate, leaving a flash metal deposit on the substrate in the preselected desired circuit pattern and on the thru-hole surfaces;
- and
- (h) thereafter providing additional metal on the areas of flash metal deposit.
6 more elements
A process for manufacturing a printed circuit board containing metallized thru-holes by an additive process, comprising the steps of:
- (a) applying to a thru-hole-containing printed circuit board substrate a photoresist composition which is developable in aqueous alkaline medium and, after development, is strippable in aqueous alkaline medium;
- (b) imaging said photoresist composition through a mask in a desired pattern;
- (c) developing said imaged photoresist composition utilizing aqueous alkaline medium so as to result in a printed circuit board substrate having exposed thru-hole surfaces and having resist in a predetermined pattern on the substrate surface such that the exposed substrate surfaces not covered by said resist define the desired circuit pattern;
- (d) thereafter treating the resist-patterned substrate with a conditioning agent effective to increase adsorption of subsequently-applied catalytic species to exposed substrate surfaces, including thru-hole surfaces;
- (e) treating the resist-patterned substrate with an adjuvant material selected from the group consisting of ethylenediamine, 1,2-propanediamine, N,N,N',N'-tetramethyl-1,3-butanediamine, diethylene triamine, and mixtures thereof;
- (f) treating the resist-patterned substrate with a deactivating agent comprising an aqueous alkaline medium under conditions insufficient to effect any substantial dissolution of said resist;
- (g) thereafter providing on the surfaces of the resist-patterned substrate, including thru-hole surfaces, species catalytic to electroless flash deposition of metal;
- (h) thereafter immersing the resist-patterned substrate in an electroless copper depositing bath of a pH of 10 or less to provide on the exposed, catalyzed areas of said substrate, including thru-hole surfaces, a thin, adherent copper flash deposit;
- (i) thereafter stripping the resist from the substrate using aqueous alkaline medium, leaving a flash metal deposit on the substrate in the desired circuit pattern and on the thru-hole surfaces;
- and
- (j) thereafter depositing additional copper metal on the areas of flash copper deposit.
8 more elements
Dependencies are inferred from the claim text.