Diagnostic and control system for cigarette filter rod making machine

A method for providing integrated monitoring of each of a multiplicity of functions that are performed in a machine for manufacturing cigarette filter rods, comprising the steps of:

• sensing the value of each of a multiplicity of parameters that are related to the performance of said functions in the machine;
• storing in a memory at least one limit value for each of said parameters;
• comparing in a microprocessor the sensed value of each parameter with its associated limit value that is stored in the memory;
• detecting when a sensed value passes its associated limit value;
• and
• displaying a textual message on a video monitor that the sensed value has passed the limit value, and requesting a response signifying whether the limit value is to be overridden.

A method for providing integrated monitoring and control of each of a multiplicity of functions that are performed in a machine for manufacturing smokers products, comprising the steps of:

• sensing the value of each of a multiplicity of parameters that are related to the performance of said functions in the machine;
• storing in a memory at least one limit value for each of said parameters, said memory including a table of limit values for different types of raw materials that are processed in said machine, and wherein said storing step comprises the steps of manually entering information into said memory which identifies one particular type of raw material, and automatically retrieving from said table the limit values pertaining to that type of raw material;
• comparing in a microprocessor the sensed value of each parameter with its associated limit value that is stored in the memory;
• detecting when a sensed value passes its associated limit value;
• and
• automatically adjusting one of said parameters to thereby bring the sensed parameter to an accepted value.