Disposal of wastes with solvent recovery
AssigneeAnachemia Solvents Limited
InventorsIan R. McGregor, D. Keith Jackson, Walter F. M. Brown, Kenneth Burrell
Life of this patent
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Abstract
Volatile matter especially solvents is recovered from waste material using a hot granular material such as sand, as a heat carrier to drive off the solvents, and as a carrier for the non-volatile resin content of the waste; the resins are thermally decomposed in reactions which provide heat to maintain the granular material hot and the granular material is continuously circulated; the exhaust gases from the thermal decomposition of the resins can be used as a source of heat outside the system.
Claims15
A process for recovering volatile matter from waste containing volatile matter and non-volatile matter comprising,
- feeding a hot granular substrate into a closed chamber having an outlet for volatile matter and an outlet for said substrate and non-volatile matter,
- contacting waste containing volatile and nonvolatile matter with said hot granular substrate in said chamber at a temperature effective to vaporize said volatile matter and forming a substantially free-flowing, noncaked mixture of said substrate and said non-volatile matter in said chamber, in which the granules of said hot granular substrate are coated with said non-volatile matter,
- recovering the vaporized volatile matter from said chamber,
- feeding said non-caked mixture from said chamber to a reactor,
- thermally decomposing said non-volatile matter in said reactor to produce a gaseous exhaust and free said hot substrate of non-volatile matter, and
- recycling said hot substrate to said closed chamber.
A process for recovering solvents from a fluid sludge waste containing solvents and non-volatile matter, comprising,
- continuously feeding hot granular sand into an inlet end of an enclosed blender-flasher vessel,
- feeding said fluid sludge waste into said vessel to contact said hot granular sand,
- continuously blending said hot sand and fluid sludge waste in said vessel,
- flashing off volatile matter comprising solvents, in said fluid sludge waste in said vessel, and forming a dirty sand in said vessel comprising said hot granular sand coated with non-volatile matter from said fluid sludge waste,
- advancing said dirty sand through said vessel towards an outlet end,
- removing the flashed off volatile matter from said vessel, condensing it and recovering the solvents from the condensate, and feeding the dirty sand from said vessel to a reactor.
- supplying air to said reactor,
- thermally decomposing said non-volatile matter of said dirty sand in said reactor to produce pyrolysis gases and a cleansed hot sand in a thermally self-sustaining reaction effective to maintain the heat need of the process,
- recycling the cleansed hot sand to the feed to said blender-flasher vessel, and
- recovering the pyrolysis gases and burning them to provide heat externally of the process,
- the feeding rate of the hot sand and dirty sand and the recycling rate of the cleansed hot sand being controlled to provide a continuous circulation of the sand, said supply of air to said reactor being effective to maintain said thermally sustaining reaction with heat developed in the thermal decomposition of said non-volatile matter of said dirty sand.
A process for recovering solvents from still bottom sludge with development of a source of heat comprising:
- continuously feeding hot granular sand having a particle size of 0.5 to 1.5 mm into an enclosed blender-flasher vessel having an inlet end and an outlet end,
- advancing said hot granular sand in said vessel from said inlet end towards said outlet end, said sand being maintained at a temperature in the range of 250.degree. C. to 470.degree. C.,
- continuously feeding a fluid still bottom sludge into contact with said hot granular sand adjacent said inlet end,
- continuously blending said hot sand and fluid still bottom sludge in said vessel,
- flashing off volatile matter comprising solvents, in said fluid still bottom sludge, in said vessel, without cracking and thermal degradation of non-volatile matter in said still bottom sludge, and forming a free-flowing, noncaked dirty sand in said vessel, said dirty sand comprising granules of said hot granular sand coated with said nonvolatile matter from said still bottom sludge,
- advancing said dirty sand through said vessel to said outlet end without cracking and thermal degradation of said non-volatile matter,
- removing the flashed off volatile matter from said vessel, condensing it to form a condensate and recovering solvents from the condensate,
- feeding said dirty sand from said vessel to a reactor,
- thermally decomposing said non-volatile matter of said dirty sand in said reactor to produce pyrolysis gases and a cleansed hot granular sand,
- recycling the cleansed hot sand to the feed to said said blender-flasher vessel, and
- recovering the pyrolysis gases as a source of heat energy.
Dependencies are inferred from the claim text.