Composition of abrasion-resistant material for application to a surface
OwnerGuy Mayboninventor
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OwnerGuy Mayboninventor
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The invention provides a composition which is useful in applying an abrasion-resistant coating to a surface, typically by welding. The abrasion-resistant coating is preferably a mixture of tungsten carbide and an alloy. The composition is formed into a length of material extruded over a continuous metallic core, and then wound onto a spool. The composition includes both the tungsten carbide and an alloy having a melting temperature less than that of most ductile metals such as steel, alloy steel, nickel or nickel alloys. These components are mixed with an organic binder and a plasticizer. The organic binder enables the mixture to be extruded, and the plasticizer prevents the composition from becoming brittle after drying. When applied to the surface being coated, the alloy holds the particles of tungsten carbide together, and thus forms the desired coating. The alloy includes a plurality of round, or nearly round, particles. The round particles facilitate the extrusion process, and make the composition more supple. The invention also includes a method of forming the composition.
A product used for applying a coating of an abrasion-resistant material to a surface, by application of heat, the product including a continuous metallic core and a composition formed over said core, the composition comprising:
A product used for applying a coating of an abrasion-resistant material to a surface, by application of heat, the product including a continuous metallic core and a composition formed over said core, the composition comprising particles of the abrasion-resistant material, an organic binder, and a plasticizer, the abrasion-resistant material, binder and plasticizer being present as a generally homogeneous mixture, wherein the product can be formed into a generally cylindrical length, and wherein at least 30%, by volume, of the particles of the composition are substantially free of sharp edges.
A product used for applying a coating of an abrasion-resistant material to a surface, by application of heat, the product including a continuous metallic core and a composition formed over said core, the composition comprising:
A product used for applying a coating of an abrasion-resistant material to a surface, by application of heat, the product including a continuous metallic core and a composition formed over said core, the composition comprising the abrasion-resistant material, an organic binder, and a plasticizer, wherein the product can be formed into a generally cylindrical length, and wherein the abrasion-resistant material comprises a plurality of tungsten carbide particles having a diameter in the range of about 0.04-5.00 mm.
Dependencies are inferred from the claim text.