US 4,693,375 A · Preform handling apparatus

I. a frame 12;

II. an orienter 200 carried by the frame 12, said orienter 200 comprising:

A. a base driving mechanism 202 carried by the frame 12;

B. a rotatable circular disc 204 carried by the base driving mechanism 202, said disc 204 having an upper surface 206 which lies in a plane (208) which is vertically displaced about 10.degree. from horizontal said disc 204 having an upraised portion 210 which is 10.degree. above horizontal and a lowered portion 212 which is 10.degree. below horizontal;

C. a plurality of wall supports 214,216 carried by the frame 12;

D. a retaining wall 218 carried by the wall supports 214,216, said retaining wall 218 extending substantially around the circumference of the disc 204, said retaining wall 218 having a first end 220, a second end 222, an upper edge 224 and a lower edge 226 extending from the first end 220 to the second end 222, an inner surface 228 facing the disc 204 and an outer surface 230 facing away from the disc 204, the lower edge 226 of the retaining wall 218 being at a distance from the upper surface 206 of the disc 204, the distance between the lower edge 226 of the retaining wall 218 and the upper surface 206 of the disc 204 being greater than the outer diameter of the body 112 of a preform 100 and less than the outer diameter of the shoulder 110 of the preform 100, said first end 220 and second end 222 of the retaining wall 218 overlapping such that a first end portion 232 of the outer surface 230 adjacent the first end 220 is juxtaposed at a distance from a second end portion 234 of the inner surface 228 adjacent the second end 222 thereby forming an orienter exit 236, the distance between the first end portion 232 and the second end portion 234 in the orienter exit 236 being greater than the outer diameter of the body 112 of the preform 100 and less than the outer diameter of the shoulder 110 of the preform 100, said orienter exit 236 being located adjacent the upraised portion 210 of the disc 204;

E. a flexible guide 238 carried by the retaining wall 218 and extending over the disc 204 from the inner surface 228 of the retaining wall 218;

wherein, a plurality of preforms 100,102 are received on the disc 204 and retained thereupon by the retaining wall 218;

wherein as the disc 204 rotates the preforms 100,102 migrate toward the retaining wall 218 and become oriented such that the body 112 of the preform 100 extends beyond the disc 204 and the outer surface 230 of the retaining wall 218, and the shoulder 110 and neck 108 of the preform 100 are held adjacent the inner surface 228 of the retaining wall 218 and the upper surface 206 of the disc 204;

and

wherein preforms 100,102 oriented with the body 112 extending beyond the disc 204 and the outer surface 230 of the retaining wall 218 pass under the flexible guide 238 and proceed into the orienter exit 236;

and

wherein the flexible guide 238 contacts the preforms 100,102 located entirely on the disc 204 and directs the preforms 100,102 toward the retaining wall 218 and away from the orienter exit 236;

III. an inverter 300 carried by the frame 12, said inverter 300 being adjacent the orienter exit 236 of the orienter 200 and adapted to receive preforms 100,102 from the orienter 200, said inverter 300 comprising:

A. two semicircular plates 302,304, each of said plates 302,304 having a straight edge 306,308, a semicircular edge 310,312, an inner surface 314,316 and an outer surface 318,320, the inner surfaces 314,316 of the plates 302,304 being juxtaposed, the inner surface 314,316 of each plate 302,304 having a groove 322,324 formed therein, said grooves 322,324 extending parallel to the semicircular edges 310,312 of the plates 302,304 and said grooves 322,324 being located at a distance from the semicircular edges 310,312 which is greater than the distance from the shoulder 110 to the open end 104 of the preform 100, the grooves 322,324 in the plates 302,304 being aligned to form a preform shoulder receiving passage 326;

B. a spacer 328 positioned between the inner surfaces 314,316 of the plates 302,304, said spacer 328 maintaining the plates 302,304 in juxtaposed relation such that the distance between the inner surfaces 314,316 of the plates 302,304 is greater than the outer diameter of the body 112 of the preform 100 and less than the outer diameter of the shoulder 110 of the preform 100, said spacer 328 being semicircular and having a straight edge 330 and a semicircular edge 332, the straight edge 330 of the spacer 328 being centrally disposed between the straight edges 306,308 of the plates 302,304 and the distance from the preform shoulder receiving passage 326 to the semicircular edge 332 of the spacer 328 being greater than the distance from the shoulder 110 to the closed end 106 of the preform 100;

C. a support rail 334 carried by the spacer 328, said support rail 334 extending parallel to the semicircular edges 310,312 of the plates 302,304 and circumscribing an arc of less than 180.degree., said support rail 334 being located at a distance from the preform shoulder receiving passage 326 of slightly less than the distance from the shoulder 110 to the closed end 106 of the preform 100;

wherein an upper end 336 of the inverter 300 is aligned with the orienter exit 236 such that the preforms 100,102 are fed into the inverter 300 with the shoulder 110 of the preform 100 received in the preform shoulder receiving passage 326, the closed end 106 of the preform 100 contacting the support rail 334 and the open end 104 of the preform 100 directed upwardly;

and

wherein the preform 100 falls through the inverter 300 with the shoulder 110 of the preform 100 travelling through the preform shoulder receiving passage 326 and the closed end 106 of the preform 100 maintaining contact with the support rail 334;

and

wherein the preform 100 exits from the inverter 300 at a lower end 338 of the inverter 300, said lower end 338 of the inverter 300 being diametrically opposite and below the the orienter exit 236 and the upper end 336 of the inverter 300, said preform 100 having been rotated 180.degree. such that the preform 100 exits the lower end 338 of the inverter 300 with the open end 104 of the preform 100 directed downwardly;

IV. a tester 400 carried by the frame 12, said tester 400 having an inlet 402 for receiving inverted preforms 100,102 from the inverter 300 and a discharge outlet 404 through which the preforms 100,102 are guided out of the tester 400, said preforms 100, 102 moving through the tester 400 in a given direction along an arcuate path of about 270.degree. measured from the inlet 402 to the discharge outlet 404, said tester 400 comprising:

A. a mounting post 406 carried by the frame 12;

B. a main shaft 408 carried by the mounting post 406, said main shaft 408 having a vertical central axis 410;

C. a motor 412 carried by the frame 12, said motor 412 having a driving gear 414;

D. a hub subassembly 416 carried by the mounting post 406, comprising:

i. a driven gear 418 encircling the mounting post 406, said driven gear 418 being in meshing engagement with the driving gear 414;

ii. a hub 420 carried by the driven gear 418 and rotatable about the main shaft 408, said hub 420 having a central passage 422 through which the main shaft 408 is received, the central passage 422 of the hub 420 having an axis 424 coincidental with the central axis 410 of the main shaft 408, said hub 420 having an upper portion 426, a lower portion 428 adjacent the driven gear 414, and a hub shoulder 430 formed between the upper portion 426 and the lower portion 428 of the hub 420, said lower portion 428 having a larger diameter than the upper portion 426;

E. a star wheel subassembly 432 carried by the hub 420 and rotatable about the main shaft 408, said star wheel subassembly 432 having a central hub-receiving passage 434 therethrough with an axis 436 coincidental with the axis 424 of the central passage 422 of the hub 420, said star wheel subassembly 432 comprising:

i. a base plate 438 having a lower surface 440 and an upper surface 442, the lower surface 440 of said base plate 438 being adjacent the hub shoulder 430, said base plate 438 having a plurality of gage receiving passages 444,446 therethrough said gage receiving passages 444,446 being radially evenly spaced on a given circle which has a center on the axis 436 of the star wheel subassembly 432, each of said gage receiving passages 444,446 having a substantially circular cross-section with a diameter greater than the internal diameter of the open end 104 and smaller than the external diameter of the threaded neck 108 of the preform 100, each of said gage receiving passages 444 having a central gage passage axis 448;

ii. a lower star wheel 450 having an upper surface 452 and a lower surface 454, the lower surface 454 of the lower star wheel 450 being adjacent to the upper surface 442 of the base plate 438;

iii. an upper star wheel 456 juxtaposed from the lower star wheel 450 and having an upper surface 458, a lower surface 460 and an outer edge 462 provided with a plurality of preform engaging surfaces 464,466, the number of preform engaging surfaces 464,466 being equal to the number of gage receiving passages 444,446 in the base plate 438, each of said preform engaging surfaces 464,466 being curved having a curve axis 468 coincidental with the axis 448 of one of the gage receiving passages 444,446, and said upper star wheel 456 being provided with a plurality of vacuum passages 470,472, each of said vacuum passages 470, 472 having a first opening 474 in the upper surface 458 of the upper star wheel 456 and a second opening 476 in one of the preform engaging surfaces 464,466;

iv. a star wheel spacer 482 positioned between the upper star wheel 456 and the lower star wheel 450, said star wheel spacer 482 being adjacent the lower surface 460 of the upper star wheel 456 and the upper surface 452 of the lower star wheel 450;

F. a plurality of gage subassemblies 484,486 fixedly attached to the lower surface 440 of the base plate 438 and extending downwardly therefrom such that each of said gage subassemblies 484, 486 is aligned with one of the gage receiving passages 444,446 in the base plate 438, each of said gage subassemblies 484,486 comprising:

i. a gage housing 488 having a cylindrical wall 490 and a central passage 492 therethrough with an axis 494 coincidental with the central gage passage axis 448 of the gage receiving passage 444 with which the gage subassembly 484 is aligned, said gage housing 488 having an inner diameter equal to the diameter of the gage receiving passage 444 in the base plate 438 and said gage housing 488 having a roller receiving passage 496 formed in the cylindrical wall 490;

ii. a gage shaft 498 slidably received in the central passage 492 of the gage housing 488, said gage shaft 498 having a roller receiving recess 500 formed therein and said gage shaft 498 having a central axis 502 coincidental with the axis 494 of the gage housing 488;

iii. a gage pin 504 carried by the gage shaft 498;

iv. a gage 506 carried by the gage pin 504, said gage 506 being frusto-conical with a larger diameter lower end face 508 and a smaller diameter upper end face 510, the diameter of the lower end face 508 being smaller than the diameter of the gage receiving passage 444 in the base plate 438;

v. a cam shaft 512 fixedly secured at one end to the gage shaft 498, said cam shaft 512 extending through the roller receiving recess 500 and the roller receiving passage 496 perpendicular to the gage shaft 498;

vi. a roller 514 rotatably mounted on the cam shaft 512, said roller 514 having a first end 516, a second end 518 and a sidewall 520 therebetween, the first end 516 of the roller 514 being positioned in the roller receiving recess 500 of the gage shaft 498 and the sidewall 520 of the roller 514 contacting the roller receiving passage 496 in the gage housing 488;

vii. a cam follower 522 rotatably mounted on the cam shaft 512, said cam follower 522 having a first end 524, a second end 526 and a sidewall 528 therebetween, the first end 524 of the cam follower 522 being adjacent the second end 518 of the roller 514;

G. a cam 530 carried by the mounting post 406, said cam 530 being located below the star wheel subassembly 432 and adapted to successively contact the sidewall 528 of each cam follower 522 as the star wheel subassembly 432 and the gage subassemblies 484,486 secured thereto rotate about the main shaft 408, said cam 530 extending below the star wheel subassembly 432 from about 120.degree. to 210.degree. along the path of movement of the preforms 100,102 through the tester 400;

wherein as the star wheel subassembly 432 rotates about the main shaft 408, each cam follower 522 successively contacts the cam 530 whereby the gage shaft 498 secured to the cam shaft 512 upon which the cam follower 522 is mounted moves upwardly toward the base plate 438 and the gage 506 passes through the gage receiving passage 444 in the base plate 438 such that the lower end face 508 of the gage 506 is raised above the upper surface 442 of the base plate 438;

and

wherein as the cam follower 522 continues passing over the cam 530, the gage shaft 498 moves in a downward direction and the gage 506 returns to a position wherein the upper end face 510 of the gage 506 is aligned with the upper surface 442 of the base plate 438;

H. a vacuum subassembly 532 carried by the main shaft 408 above the star wheel subassembly 432, said vacuum subassembly 532 comprising:

i. a retainer disc 534 fixedly secured to the main shaft 408;

ii. a vacuum disc 536 juxtaposed with the retainer disc 534 and mounted on the hub 420, said vacuum disc 536 having an upper surface 538 facing the retainer disc 532, a lower surface 540 and an outer edge 542 therebetween, said lower surface 540 of the vacuum disc 536 having an edge portion 544 adjacent the outer edge 542, said edge portion 544 having a thickness greater than the thickness of a center portion 546 of the lower surface 540 of the vacuum disc 536, said edge portion 544 of the vacuum disc 536 being in contact with the upper surface 458 of the upper star wheel 456 and having two vacuum channels 548,550 formed therein, a first vacuum channel 548 being aligned in fluid communication with the first opening 474 of the vacuum passages 470,472 in the upper star wheel 456 from the inlet 402 of the tester 400 to about 70.degree. along the arcuate path of movement and a second vacuum channel 550 being aligned in fluid communication with the first openings 474 of the vacuum passages 470,472 in the upper star wheel 456 from about 110.degree. to 250.degree. along the arcuate path, said vacuum disc 536 having two vacuum line receiving passages 552,554 in the upper surface 538 thereof, one of the vacuum line receiving passages 552 being in fluid communication with the first vacuum channel 548 and the other of the vacuum line receiving passages 554 being in fluid communication with the second vacuum channel 550, and said vacuum disc 536 having an air bleeder 606 positioned between the first vacuum channel 548 and the second vacuum channel 550, said air bleeder 606 having a first opening in the upper surface 538 of the vacuum disc 536 and a second opening in the lower surface 540 of the vacuum disc 536;

iii. a plurality of springs 556,558, each of said springs 556,558 having a first end 560 secured to the retainer disc 534 and a second end 562 secured to the vacuum disc 536;

wherein vacuum lines are received in the vacuum line receiving passages 552,554 in the upper surface 538 of the vacuum disc 536 thereby creating a vacuum through the first 548 and second 550 vacuum channels and producing two vacuum-on areas 564,566 in the tester, a first vacuum-on area 564 extending from the inlet to about 70.degree. along the arcuate path and a second vacuum-on area 566 extending from about 110.degree. to about 250.degree. along the arcuate path;

wherein a vacuum-off area 568 of the arcuate path extends from about 70.degree. to about 110.degree., said vacuum-off area 568 being the area between the first vacuum channel and the second vacuum channel;

wherein in each of said vacuum-on areas 564, 566 the preforms 100,102 are retained by vacuum against the preform engaging surfaces 464,466 of the upper star wheel 456;

I. a bridge subassembly 570 carried by the main shaft 408 above the vacuum subassembly 532, said bridge subassembly 570 comprising:

i. a top plate 572 encircling the main shaft 408 and fixedly secured thereto, said top plate 572 having an upper surface 574 and a lower surface 576;

ii. a first testing bridge 578 carried by the top plate 572 and having a lower edge 580 and an upper edge 582, said first testing bridge 578 extending radially along the lower surface 576 of the top plate 572 such than the upper edge 582 of the first testing bridge 578 is adjacent the lower surface 576 of the top plate 572, said first testing bridge 578 extending over the vacuum subassembly 532 such that the first testing bridge 578 is above the vacuum-off area 568 of the arcuate path;

iii. a second testing bridge 584 carried by the top plate 572 and having a lower edge 586 and an upper edge 588, said second testing bridge 584 extending radially along the lower surface 576 of the top plate 572 such that the upper edge 588 of the second testing bridge 584 is adjacent the lower surface 576 of the top plate 572, said second testing bridge 584 extending over the star wheel subassembly 432 such that the second testing bridge 582 is above the cam 530;

iv. a first bridge spring 590 fixedly secured to the top plate 572 and to the first testing bridge 578;

v. a second bridge spring 592 fixedly secured to the top plate 572 and to the second testing bridge 584;

wherein the distance from the lower edge 580 of the first testing bridge 578 to the upper surface 442 of the base plate 438 is slightly greater than the distance from the open end 104 to the closed end 106 of the preform 100;

and;

wherein the distance from the lower edge 586 of the second testing bridge 584 to the upper surface 442 of the base plate 438 is slightly greater than the distance from the open end 104 to the closed end 106 of the preform 100;

J. a spring retainer subassembly 594 carried by the top plate 572, said spring retainer subassembly 594 comprising:

i. a post 596 having an upper end 598 and a lower end 600, the upper end 598 of the post 596 being fixedly secured to the top plate 572 such that said post 596 extends downwardly from the lower surface 576 of the top plate 572;

ii. a spring retainer 602 attached to the lower end 600 of the post 596;

iii. a spring retainer blade 604 attached at one end to the spring retainer 602, said spring retainer blade 604 extending perpendicular to the post 596;

wherein said spring retainer blade 604 is adapted to contact the body 112 of the preform 100 as the preform 100 travels through the vacuum-off area 568 of the arcuate path through the tester 400.

Preform handling apparatus

Life of this patent

Preform handling apparatus

Life of this patent

Abstract

Claims15