Coolant flow mixer grid for a nuclear reactor fuel assembly

In a nuclear reactor fuel assembly including a number of longitudinally extending control rod guide thimbles, and a plurality of transverse grids axially spaced along said thimbles for supporting an array of upstanding fuel rods, a flow mixing nonsupport grid structure mounted on said thimbles and disposed between a pair of adjacent fuel rod support grids for promoting the mixing of a coolant as it flows longitudinally upwardly along and between the fuel rods, said grid structure comprising:

• (a) a plurality of inner interleaved straps arranged in an egg-crate configuration in defining a plurality of inner cell openings for receiving therethrough respective ones of said fuel rods, said inner straps having interconnected segments forming said inner cell openings, each inner cell opening being defined by four inner strap segments;
• (b) a mixing vane mounted on a top edge of each of said inner strap segments associated with each inner cell opening having a fuel rod extending therethrough, said mixing vane projecting upwardly and inwardly toward the longitudinal axis of said cell opening for deflecting the upwardly flowing coolant laterally from one fuel rod to an adjacent fuel rod;
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• (c) a protrusion mounted on each of said inner strap segments which defines one of said inner cell openings and mounts a mixing vane, said protrusion being disposed below said mixing vane and extending into said cell opening toward said longitudinal axis of said cell to a greater extent than said mixing vane, but not so far as to normally contact the fuel rod, so as to prevent damaging impact of said fuel rod with said vane should said fuel rod move transversely across said cell opening, the distance across each said inner cell opening between said interleaved strap segments with said protrusions mounted thereon being greater than the diameter of said one fuel rod received through said inner cell opening such that said fuel rod is unsupported within said cell opening;
• each of said four protrusions associated with said respective four inner strap segments defining each inner cell opening being a generally transversely running arch oriented to permit the upwardly flowing coolant to pass through said cell opening and thereby reduce the pressure drop on said grid structure, two of said four protrusions associated with an inner cell opening lying in a first horizontal plane and the other two of said four protrusions lying in a second horizontal plane being parallel to and axially spaced below said first horizontal plane.

In a nuclear reactor fuel assembly including a number of longitudinally extending control rod guide thimbles, and a plurality of transverse grids axially spaced along said thimbles for supporting an array of upstanding fuel rods, a flow mixing nonsupport grid structure mounted on said thimbles and disposed between a pair of adjacent fuel rod support grids for promoting the mixing of a coolant as it flows longitudinally upwardly along and between the fuel rods, said grid structure comprising:

• (a) a plurality of inner interleaved straps arranged in an egg-crate configuration in defining a plurality of inner cell openings for receiving therethrough respective ones of said fuel rods;
• (b) an outer strap attached to respective terminal ends of said inner straps in forming an integral structure therewith and defining a number of border cell openings for receiving therethrough other ones of said fuel rods;
• (c) a series of fins mounted at predetermined locations along a top edge of said outer strap and projecting inwardly therefrom for deflecting the upwardly flowing coolant away from the outer periphery of said grid structure and toward its longitudinal axis;
• (d) a series of inwardly curved tabs mounted at predetermined locations along a lower edge of said outer strap to facilitate the mounting of said grid structure as it is axially slid down over and along said control rod guide thimbles;
• (e) a longitudinally extending dimple formed on a lateral face of said outer strap associated with each said border cell opening and projecting into said border cell opening, said dimple being closed to the longitudinal flow of coolant therethrough;
• (f) mixing vanes mounted on said inner straps associated with said inner cell openings and border cell openings having fuel rods extending therethrough, said mixing vanes projecting upwardly and inwardly toward the longitudinal axes of said respective inner and border cell openings for deflecting the upwardly flowing coolant laterally from one fuel rod to an adjacent fuel rod;
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• (g) protrusions associated with said respective mixing vanes and mounted on said inner straps and extending into said respective inner and border cell openings toward said longitudinal axes of said respective inner and border cells to a greater extent than said respective mixing vanes, but not so far as to normally contact the fuel rod, so as to prevent damaging impact of said fuel rods with said respective vanes should said fuel rods move transversely across said inner and border cell openings, the distance across each said inner and border cell openings between said interleaved outer and inner straps with said protrusions mounted thereon being greater than the diameter of said one fuel rod received through said each border inner cell opening such that said fuel rod is unsupported within said cell opening, said each protrusion associated with each said border and inner cell opening being in the form of a generally rigid, transversely extending arch oriented to permit the upwardly flowing coolant to pass therethrough.