Thermally stable diamond compacts
OwnerNoel J. Pipkininventor
Life of this patent
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Abstract
A thermally stable diamond compact which has an alloy of liquidus above 700.degree. C. bonded to a surface thereof. The alloy contains at least 40 percent by weight of silver or gold or a combination thereof and 1 to 10 percent by weight of an active metal selected from the group of tungsten, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium and molybdenum and having a liquidus temperature above 700.degree. C.
Claims14
A diamond compact comprising a polycrystalline mass of diamond particles present in an amount of at least 70 percent by volume bonded into a hard conglomerate and being able to withstand a temperature of 1200.degree. C. in a vacuum without any significant structural degradation of the compact occurring, the compact having bonded to a surface thereof an alloy layer, the alloy containing at least 40 percent by weight of silver or gold or a combination thereof and 1 to 10 percent by weight of an active metal selected from the group consisting of tungsten, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium and molybdenum and having a liquidus temperature above 700.degree. C.
A diamond compact which is adapted for bonding to metallic matrix material of a surface set or impregnated drill bit, which compact consists essentially of a polycrystalline mass of diamond particles present in an amount of at least 70 percent by volume bonded into a hard conglomerate and being able to withstand a temperature of 1200.degree. C. in a vacuum without any significant structural degradation of the compact occurring, the compact having bonded to a surface thereof an alloy layer, the alloy containing at least 40 percent by weight of silver or gold or a combination thereof and 1 to 10 percent by weight of an active metal selected from the group consisting of tungsten, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium and molybdenum and having a liquidus temperature above 700.degree. C.
A diamond compact adapted for bonding to metallic matrix material of a surface set or impregnated drill bit, which compact consists essentially of a polycrystalline mass of diamond particles present in an amount of at least 70 percent by volume, and a second phase, wherein the polycrystalline mass of diamond particles is bonded into a hard conglomerate able to withstand a temperature of 1200.degree. C. in a vacuum without any significant structural degradation of the compact occurring, the compact having bonded to a surface thereof an alloy layer, the alloy containing at least 40 percent by weight of silver or gold or a combination thereof and 1 to 10 percent by weight of an active metal selected from the group consisting of tungsten, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium and molybdenum and having a liquidus temperature above 700.degree. C.
Dependencies are inferred from the claim text.