Low shrinking thermosetting polyester resin compositions and a process for the preparation thereof
AssigneeUnion Carbide Corporation
InventorHugh C. Gardner
Life of this patent
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Abstract
This invention relates to low shrinking, low viscosity curable polyester resin compositions, which compositions contain a mixture of (i) an unsaturated ester terminally modified with a reactive olefin such as dicyclopentadiene or other Diels-Alder adducts of cyclopentadiene with an olefinic or acetylenic hydrocarbon or alkylated derivative thereof, (ii) a copolymerizable ethylenically unsaturated monomer which serves to crosslink the unsaturated polyester to a thermoset product, and (iii) a thermoplastic polymer low profile additive. Cured articles prepared from these curable polyester resin compositions exhibit reduced surface roughness. Fiber reinforced thermoset articles can be produced from these curable resin compositions.
Claims17
A process for preparing a resin composition comprising the steps of:
- (a) contacting a molar excess of an alpha, beta unsaturated dicarboxylic acid or derivative thereof with an organic polyol for a time and at a temperature sufficient to form a composition comprising a carboxylic acid terminated polyester having the formula:
- ##STR15## wherein n is a number having an average value of about 2 to less than about 4, m is a number equal to the free valence of R less the average value of n, the ratio of n to m is greater than about 2.0, and R is the residuum of a polyester which contained from 2 to 4 inclusive hydroxyl groups;
- (b) contacting a Diels-Alder adduct of cyclopentadiene with an olefinic or acetylenic hydrocarbon or alkylated derivative thereof with the carboxylic acid terminated polyester of (a) in the presence of a non-oxidizing acid catalyst having a non-nucleophilic anion selected from the group consisting of fluoroboric acid, hexafluorophosphoric acid, hexafluoroantimonic acid and trifluoromethanesulfonic acid (triflic acid) for a time and at a temperature of from about 80.degree. to about 140.degree. C. sufficient to form a composition comprising an unsaturated ester having the formula:
- ##STR16## wherein n, m and R are as defined above, and R.sub.1 is the residuum of a Diels-Alder adduct of cyclopentadiene with an olefinic or acetylenic hydrocarbon or alkylated derivative thereof having from 2 to about 20 carbon atoms;
- (c) admixing a copolymerizable ethylenically unsaturated monomer with the unsaturated ester of (b);
- and
- (d) admixing a thermoplastic polymer low profile additive with the mixture of (c).
Dependencies are inferred from the claim text.