Shaped article of composition comprising thermoplastic synthetic resin and cellular material and method of producing same
AssigneeJames Walker & Co. Ltd.
InventorsLeslie B. Goulding, Ian F. Johnson
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AssigneeJames Walker & Co. Ltd.
InventorsLeslie B. Goulding, Ian F. Johnson
Estimating the term…
A rail pad or other shaped article in the form of a resiliently compressible extrudate having a textured surface and comprising particles or granules of cork or similar resiliently compressible cellular material substantially homogenously dispersed throughout a polymeric matrix of generally saturated thermoplastic synthetic resin, preferably ethylene/vinyl acetate copolymer, which has a stiffness modulus of not more than 1000 MPa and is extrudable under conditions at which the cellular material is not significantly degraded, the extrudate having a Poissons ratio less than that of the matrix. The article may be made by forming a hot dough of the matrix and cellular material, feeding the dough in heat-softened state to an extruder, extruding it under conditions which compress the cellular material but avoid any significant mechanical breakdown or denaturing thereof, and relieving the compression of the cellular material downstream of the die but before the matrix has cooled to a temperature which would prevent this.
A shaped article extruded from a heat softened composition comprising resiliently compressible cellular material in the form of particles or granules having a particle size in the range of about 0.3 mm to 2 mm and a polymeric matrix, said cellular material being present in an amount of at least 5 parts per 100 parts of polymeric matrix, by weight, said article comprising particles or granules of said cellular material in substantially undegraded form substantially uniformly dispersed throughout a substantially continuous phase comprising said polymeric matrix and having a textured surface resulting from at least partial relief of the compression of said cellular material caused by the extrusion process, and said polymeric matrix comprising a thermoplastic synthetic resin which is at least substantially saturated, said matrix having a stiffness modulus of not more than 1000 MPa and being extrudable in the heat-softened state under conditions, at which the cellular material is not significantly degraded, and the extruded composition having a Poissons ratio which is less than the Poissons ratio of the matrix.
Dependencies are inferred from the claim text.