Compact delay line

A transmission delay line comprising:

• (a) a plurality of delay line modules connected in series wherein each of said modules comprises,
• a non-conductive center board on which a conductive meandering transmission strip is arranged in a pattern defining a uniform width transmission path for electromagnetic energy,
• an upper housing, having a conductive surface shaped to form a channel, and
• a lower housing, having a conductive surface shaped to form a channel,
• said channels being shaped such that together the channels form a uniform cavity that surrounds said transmission strip along a transmission path between a pair of input/output ports;
• and,
• wherein said conductive surfaces of said housings are each electrically connected to the other at a plurality of first locations adjacent to said channels such that a substantially complete electromagnetic shield is formed around said transmission path;
• (b) one of said input/output ports on one of said modules is the input to the delay line;
• (c) one of said input/output ports on another one of said modules is the output to the delay line;
• and,
• (d) the remaining ones of said input/output ports are interconnected to place the modules in series between said input and said output.

The method of manufacturing a transmission delay line comprising the steps of:

• (a) forming a center board of a non-conductive material having a conductive material on both sides thereof;
• (b) removing portions of said conductive material, on both sides, to form a pair of mirror image uniform width conductive meandering transmission strips extending between a pair of input/output ports, said removed portions comprising equal width strips one either side of each of said transmission strips;
• (c) electrically interconnecting said transmission strips at a plurality of locations along the length thereof;
• (d) forming upper and lower housings adapted to be placed in facing relationship to form a space therebetween for holding said center board, said housings each having a uniform width conductive channel therein adapted to fit over its adjacent transmission strip and the adjoining non-conductive strips between said ports when said center board is disposed between said housings;
• (e) disposing said center board between said housings;
• and,
• (f) electrically connecting together said conductive channels of each housing at a plurality of locations adjacent said channels to form a substantially complete electro-magnetic shield around said transmission strip.

The method of manufacturing a transmission delay line comprising the steps of:

• (a) forming a center board of a non-conductive material having a conductive material on both sides thereof;
• (b) removing portions of said conductive material, on both sides, to form a pair of mirror image uniform width conductive transmission strips extending between a pair of input/output ports, said removed portions comprising equal width strips, one either side of each of said transmission strips;
• (c) electrically interconnecting said transmission strips at a plurality of locations along the length thereof;
• (d) forming upper and lower housings adapted to be placed in facing relationship to form a space therebetween for holding said center board, said housings formed from a solderable metal, and said housings each having a uniform width conductive channel formed of a solderable metal, and adapted to fit over its adjacent transmission strip and the adjoining non-conductive strips between said ports wherein said center board is disposed between said housing:
• (e) disposing said center board between said housings;
• (f) tinning said conductive channels of each housing with solder;
• and,
• (g) electrically connecting together said conductive channels of each housing by heating the assembled center board and housings to melt said solder to bond said housings and center board together, thereby forming a substantially complete electromagnetic shield around said transmission strip.

The method of manufacturing a transmission delay line comprising the steps of:

• (a) forming a center board of a non-conductive material having a conductive material on both sides thereof;
• (b) removing portions of said conductive material, on both sides, to form a pair of mirror image uniform width conductive transmission strips extending between a pair of input/output ports, said removed portions comprising equal width strips, one either side of each of said transmission strips;
• (c) electrically interconnecting said transmission strips at a plurality of locations along the length thereof;
• (d) forming upper and lower housings adapted to be placed in facing relationship to form a space therebetween for holding said center board, said housings formed from a non-conductive material, and said housings each having a uniform width channel, adapted to fit over its adjacent transmission strip and the adjoining non-conductive strips between said ports wherein said center board is disposed between said housings;
• (e) plating said conductive channels and the adjoining surface of said housings with a solderable metal;
• (f) disposing said center board between said housings;
• (g) tinning said conductive channels and adjoining surfaces of each housing with solder;
• and,
• (h) electrically connecting together said conductive channels of each housing by heating the assembled center board and housings to melt said solder to bond said housings and center board together, thereby forming a substantially complete electromagnetic shield around said transmission strip.

A microwave transmission delay line, comprising:

• a non-conductive center board having a top surface and a bottom surface;
• a first meandering transmission strip disposed on the top surface of said center board;
• a second meandering transmission strip disposed on the bottom surface of said center board which forms the mirror image of said first conductive strip;
• a first conductive pattern disposed on the top surface of said center board, so as to surround and follow the contours of said first transmission strip while leaving a uniform width non-conductive region to each side of said first transmission strip;
• a second conductive pattern disposed on the bottom surface of said center board, so as to surround and follow the contours of said second transmission strip while leaving a uniform width non-conductive region to each side of said second transmission strip;
• means for electrically connecting said first transmission strip and said second transmission strip so that said first and said second transmission strips form the electrical equivalent of a single solid conductor;
• means for electrically connecting said first conductive pattern and said second conductive pattern so as to form the electrical equivalent of a single solid conductor;
• an upper housing having a conductive channel disposed therein on its lower surface, positioned adjacent to the top surface of said center board, and the channel shaped so as to form a uniform cavity which surrounds said first transmission strip, so that the lower surface of said upper housing contacts said first conductive pattern along substnaitally the entire area of said first conductive pattern;
• a lower housing having a conductive channel disposed therein on its upper surface, positioned adjacent to the bottom surface of said center board, and the channel shaped so as to form a uniform cavity which surrounds said second transmission strip, so that the upper surface of said lower housing contacts said second conductive pattern along substantially the entire area of said second conductive pattern;
• and
• means for electrically connecting said upper housing conductive channel, said lower housing conductive channel, said first conductive pattern and said second conductive pattern so as to form a substantially complete electromagnetic shield around said first transmission strip and said second transmission strip.

A transmission delay line, comprising:

• a non-conductive center board having a top surface and a bottom surface;
• a meandering transmission strip disposed on the top surface of said center board;
• a conductive pattern also disposed on the top surface of said center board, so as to surround and follow the contours of said first transmission strip while leaving a uniform width non-conductive region to each side of said transmission strip;
• an upper housing having a conductive channel disposed therein on its lower surface, positioned adjacent to the top surface of said center board, and the channel shaped so as to form a uniform cavity which surrounds the transmission strip, so that the lower surface of said upper housing contacts said first conductive pattern along substantially the entire area of said first conductive pattern;
• a lower housing having a conductive channel disposed therein on its upper surface, positioned adjacent to the bottom surface of said center board, and the channel shaped so as to form a uniform cavity below the transmission strip;
• and
• means for electrically connecting said upper housing conductive channel, said lower housing conductive channel, and said conductive pattern so as to form a substantially complete electromagnetic shield around said transmission strip.