Method of impregnating a water-penetrable article with a swell-inhibited water swellable clay slurry

Abstract

A method of impregnating a water-penetrable article with a clay slurry includes temporarily inhibiting the swellability of the clay to unexpectedly increase the clay content and decrease the viscosity of the slurry to achieve a higher clay content in a clay-impregnated, water-penetrable article. The swelling capacity of a water-swellable clay composition in contact with water is temporarily inhibited for greater impregnation of the clay into the fibrous article by mixing with a water-swellable clay a water soluble anionic polymer having a weight average molecular weight of about 2,000 to about 150,000 and water. The water soluble anionic polymers temporarily inhibit the swelling capacity of the water-swellable clays to decrease the viscosity of the clay slurry to achieve a higher clay content or more efficient and faster clay impregnation into a water-penetrable, e.g. fibrous, article. The water soluble anionic polymers having a weight average molecular weight in the range of 2,000 to 150,000 temporarily will inhibit the swelling of a water-swellable clay so that the clay solids content of the slurry can be approximately doubled for impregnation. The temporary swell-inhibiting properties of the relatively low molecular weight anionic polymers permit impregnation of a clay slurry having a relatively low viscosity so that the clay solids content of the slurry can be substantially increased for impregnation. Upon breakdown of the polymers to a weight average molecular weight below about 2,000, such as by heating above about 200.degree. F., the clay reverts to its original properties.

Dependencies are inferred from the claim text.