Redistribution catalyst and methods for its preparation and use to convert chlorosilicon hydrides to silane
AssigneeKorea Advanced Institute of Science and Technology
InventorsIl N. Jung, Ko D. Cho, John C. Lim, Bok-Ryul Yoo
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Abstract
There is disclosed a redistribution catalyst which is the reaction product of a quaternary ammonium halide salt or tertiary amine, and an inorganic carrier having surface hydroxyl groups, such as silica, zeolite, clays, and silicone resins. The catalyst is useful for the disproportionation of chlorosilicon hydrides to dichlorosilane and silane at reaction conditions including a temperature from 0.degree. to 200.degree. C., in liquid or vapor phase with a pressure from 0.1 to 10 atmospheres.
Claims19
A process of disproportionation of a chlorosilane selected from the class consisting of trichlorosilane, dichlorosilane, monochlorosilane, and mixtures thereof to silane which comprises contacting the chlorosilane at a temperature between about 0.degree. and 200.degree. C. in the presence of a catalyst which comprises the solid reaction product of from 5 to 75 weight percent of:
- (a) an active catalytic ingredient having the formula:
- ##STR6## wherein:
- n is 1 to 4;
- R is alkyl having 1 to 4 carbons;
- R.sub.1 and R.sub.2 are the same or different alkyl or aryl groups having 1 to 8 carbons;
- R.sub.3 is an alkyl- or dialkyl- amino substituted alkyl having 1 to 20 carbons, with the alkyl groups of the amino group being monovalent alkyl or heterocyclic ring having 1 to 10 carbons;
- and
- X is chloride, iodide, or bromide;
- and
- (b) the balance being a silicon containing carrier selected from the class consisting of:
- (i) a surface hydroxyl bearing solid selected from the class consisting of silica, zeolite, clay, solid silicone resin, and the hydrolyzed solid of silicon compounds having the formula:
- R.sup.4 (CH.sub.2).sub.n SiX.sub.3
- wherein:
- n is 1 to 4;
- X is halide or alkoxy having 1 to 4 carbons;
- and
- R.sup.4 is hydrogen, alkyl, or aryl having a functional group of the class of --SH, --CN, ##STR7## pyrrolidine, and alkyl amino having 1 to 4 carbons;
- and (c) mixtures thereof.
Dependencies are inferred from the claim text.