High efficiency gear transmission
AssigneeZahnraderfabrik Renk A.G.
InventorsRudi Reppert, Franz X. Zaunberger, Artur Kugler
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AssigneeZahnraderfabrik Renk A.G.
InventorsRudi Reppert, Franz X. Zaunberger, Artur Kugler
Estimating the term…
A mechanical gear transmission between an engine and a load includes shiftable speed change gearing. Brakes or clutches are provided for shift synchronization when changing to different speeds. Positioned between the engine and the gearing is a main synchronization element such as a clutch. The primary segment of the main synchronization element is driven by the engine output shaft while the secondary segment drives the input shaft of the speed change gearing. During a gear shift under load, the main synchronization element is maintained in a slip mode for a longer duration than the gearing synchronization element and provides the major portion of the total synchronization work. In alternate embodiments, the main synchronization element is combined with a planetary gearing for speed reduction on a pair of planetary gearings for reversing direction. A further embodiment incorporates a microprocessor controller and sensors for monitoring various engine and transmission functions. The microprocessor controller actuates the main and the gearing synchronization elements and may control the engine during a gear change.
A mechanical transmission comprising a speed change gearing shiftable under load, the speed change gearing having input means, output means and mechanical speed shift torque transmissible means interconnecting the input and output means, the speed shift torque transmissible means being selectively disengageable to provide a slip mode of operation between the input means and the output means, and a main synchronization means, the speed shift torque transmissible means including a mechanical wear component, the mechanical wear component being subject to increased wear during the slip mode of operation, the main synchronization means including a primary part drivable by an engine output shaft and a secondary part drivingly engaging the speed change gearing input means, mechanical main torque transmissible means interconnecting the primary and secondary parts, the main torque transmissible means including a non-fluid torque coupling operable from a driving nonslip mode of operation wherein its transmissible torque is at least as great as the engine output load torque and shiftable to a slip mode of operation wherein reduced torque is transmitted from the primary part to the secondary part, the non-fluid torque coupling including a mechanical wear component subject to increased wear during the slip mode of operation, the wear component of the torque coupling being constructed to withstand greater wear than the wear component of the speed shift torque transmissible means, the main torque transmissible means uninterruptedly transmitting no less than a minimal torque between the primary part and the secondary part, the transmissible torque of the main torque transmissible means being less than the transmissible torque of the speed shift torque transmissible means, the main synchronization means providing the greatest proportion of synchronization work required for a shifting cycle when changing gear speeds, the remainder of such synchronization work being provided by the speed shift torque transmissible means so that reduced size speed shift torque transmissible means are employable thereby maximizing speed change gear efficiencies, the transmission further including means for automatically regulating the transmission whereby the non-fluid torque coupling is automatically shiftable from the nonslip mode to the slip mode during each speed change shift of the speed change gearing.
A method of synchronizing rotational speeds of a mechanical transmission, the transmission comprising a speed change gearing having mechanical speed shift torque transmissible means interconnecting an input means and an output means and a main synchronization means interconnecting an engine output shaft and the speed change gearing, the main synchronization means including a primary part drivable by an engine output shaft, a secondary part drivingly engaging the speed change gearing input means and main torque transmissible means interconnecting the primary and secondary parts, the synchronizing method comprising the steps of
A method of synchronizing rotational speeds in accordance with claim 18 further including the steps of
Dependencies are inferred from the claim text.