Machine for manufacturing foam building blocks
AssigneeInterblock Partners, Ltd.
InventorsNikolaus J. Heilman, David A. Wix, Gary M. Egerer
Life of this patent
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AssigneeInterblock Partners, Ltd.
InventorsNikolaus J. Heilman, David A. Wix, Gary M. Egerer
Estimating the term…
A machine for manufacturing foam building blocks (39) and the like wherein a plurality of two-piece forming molds (21) are continuously moved by a conveyor mechanism along a closed path-of-travel (22) is disclosed. Filling, curing and injection stations (31, 32 and 33) are located along the path-of-travel (22). As a mold (21) enters the filling station (31), the nozzle (37) of a foam gun (35) enters a hole (34) in the top of the mold (21) and moves with the mold (21) as that mold continues to move along the path-of-travel (22). At the end of the filling station (31), after the foam gun (35) has injected a suitable amount of resin, curing and foaming agent materials into the mold (21), the nozzle (37) rises from the hole (34). Thereafter, a cap-latch (36) is moved into a hole closed position. In addition to closing the hole (34), the cap-latch (36) forms one of two latches that latch the two mold pieces (21a and 21b) together. The other latch (38) is located on the opposite side of the forming molds (21). After leaving the filling station (31), the forming molds pass through the curing station (32) where they are heated to a suitable temperature. After leaving the curing station (32), the forming molds (21) enter the ejection station (33) where the latches (36, 38) are opened, the forming mold pieces (21a and 21b) are split apart and the finished foam block (39) is ejected. Then, the forming mold pieces (21a and 21b) are brought back together and the latch (38) is closed. Thereafter, the forming molds (21) are moved to the filling station (31) and the cycle is repeated.
A machine for forming molded items, the machine having a plurality of forming molds, each forming mold including pieces movable with respect to one another such that the forming mold can be changed between a closed configuration in which the pieces form a mold cavity having a hole for injection of raw materials and a separated configuration in which a molded item can be removed from the forming mold, the machine further having conveyor means for supporting and moving the forming molds along a path-of-travel through filling and ejection stations, filling means located at the filling station for injecting raw materials through the holes into the forming molds, and ejection means located at the ejection station for removing molded items from the forming molds, characterized in that the forming molds move through the filling station in the closed configuration and the filling means includes a gun having a nozzle, a positioning mechanism for lowering the nozzle into the holes in the forming molds as the forming molds enter the filling station and for moving the gun with the movement of the forming molds as the forming molds move through the filling station, and means for injecting the raw materials into the closed forming molds through the nozzle as the forming molds move through the filling station.
A machine for forming molded items, the machine having a plurality of forming molds, each forming mold including two pieces movable with respect to one another such that the forming mold can be changed between a closed configuration in which the pieces form a mold cavity and a separated configuration in which a molded item can be removed from the forming mold, each forming mold further including latch means for latching the two pieces together, the machine further having conveyor means for supporting and moving the forming molds along a path-of-travel through filling and ejection stations, filling means located at the filling station for injecting raw materials into the closed forming molds, and ejection means located at the ejection station for removing molded items from the forming molds, characterized in that the latch means comprises first and second latches located respectively on first and second sides of the forming mold, the first side of the forming mold includes a hole through which the raw materials are injected into the forming mold, and the first latch includes a cap positioned to close the hole when the first latch is closed.
A machine for forming molded items, the machine having a plurality of forming molds, each forming mold including two generally mirror image pieces movable with respect to one another such that the forming mold can be changed between a closed configuration in which the pieces form a mold cavity and a separated configuration in which a molded item can be removed from the forming mold, each forming mold further including latch means for latching the two pieces together, the machine further having conveyor means for supporting and moving the forming molds along a path-of-travel through filling and ejection stations, filling means located at the filling station for injecting raw materials into the closed forming molds, and ejection means located at the ejection station for removing molded items from the forming molds, characterized in that the ejection means includes delatching means located at the entrance of the ejection station for opening the latch means as the forming molds enter the ejection station, and separating means located at the ejection station for separating the forming mold pieces.
A machine for forming molded items, the machine having a plurality of forming molds, each forming mold including pieces movable with respect to one another such that the forming mold can be changed between a closed configuration in which the pieces are joined along a predetermined plane to form a mold cavity and a separated configuration in which a molded item can be removed from the forming mold, the machine further having conveyor means for supporting and moving the forming molds along a path-of-travel through filling and ejection stations, filling means located at the filling station for injecting raw materials into the closed forming molds, and ejection means located at the ejection station for removing molded items from the forming molds, characterized in that the path-of-travel followed by the forming molds is horizontally elongate and lies in a vertical plane, the filling station is located above the ejection station, and the forming molds are rotated 180.degree. as they are moved along the path-of-travel between the filling station and the ejection station.
Dependencies are inferred from the claim text.