Borax recovery using sodium metaborate and boric acid intermediates
AssigneeKerr-McGee Chemical Corporation
InventorsRobert E. Davis, Wilbert J. Robertson
Life of this patent
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Abstract
Sodium metaborate is recovered from a boron-containing first feed solution by extraction of the first feed solution with a 1,3-diol, followed by re-extraction with a solution of an alkali metal hydroxide. Boric acid is recovered from a boron-containing second feed solution by extraction of the second feed solution with a water-insoluble aromatic polyol, followed by re-extraction with mineral acid. The boric acid and sodium metaborate are reacted to form sodium tetraborate. By exchanging sodium ions in the polyol extract with potassium ions, the potassium salts of the mineral acid may be recovered from the polyol as a by-product.
Claims23
A process for recovering sodium tetraborate from boron-containing feed solutions which comprises:
- contacting a first feed solution having a pH of between about 5 and about 8 in a first separation zone with an aliphatic 1,3-diol to produce a boron-rich first organic phase and a boron-depleted first aqueous phase;
- separating the first aqueous phase from the first organic phase;
- extracting the boron values from the boron-rich first organic phase with an aqueous solution comprising an alkali metal hydroxide in a second separation zone, to produce a second aqueous phase rich in sodium metaborate and a boron-depleted second organic phase;
- separating the second aqueous phase from the second organic phase;
- contacting a second feed solution having a pH of greater than about 7 with a water-insoluble aromatic polyol in a third separation zone, to produce a boron-depleted third aqueous phase and a boron-rich third organic phase;
- separating the third aqueous phase from the third organic phase;
- contacting the third organic phase with mineral acid in a fourth separation zone, to produce a fourth aqueous phase rich in boric acid and a boron-depleted fourth organic phase;
- separating the fourth aqueous phase from the fourth organic phase;
- and
- reacting sodium metaborate from the second aqueous phase with boric acid from the fourth aqueous phase to produce a fifth aqueous phase rich in sodium tetraborate.
Dependencies are inferred from the claim text.