Sole construction for footwear
AssigneeNew Balance Athletic Shoe, Inc.
InventorsKenneth W. Graham, Edward J. Norton, Shuhei Kurata
Life of this patent
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Abstract
A sole unit for footwear such as an athletic shoe includes an integral midsole/wedge or a wedge for use with a midsole. The integral midsole/wedge unit and the wedge for use with a midsole both are formed by a shell and an encapsulated core. The shell and core comprise plastic materials which have individual strengths and weaknesses in a shoe construction, yet provide, as a composite improved results in a shock dispersion and memory system. In a second aspect, the integral midsole/wedge is a single density or a two-density unit precompressed from a low density material.
Claims25
For use in footwear, a midsole including an integral heel wedge portion, said midsole formed by a core of a first plastic material having a characteristic of springiness, and a shell of a second, different, more dense plastic material molded about said core to at least substantially encapsulate said core within said shell, and wherein the wall of said shell has a thickness of at least about 0.5 mm.
Footwear in the form of an athletic shoe including a sole unit, an upper received on said sole unit including a foot receiving opening, and wherein said sole unit includes an outsole, and a midsole located toward said upper and formed by a core of a first plastic material having a characteristic of springiness, and a shell of a second, different, more dense plastic material molded about said core to at least substantially encapsulate said core within said shell, and wherein the wall of said shell has a thickness of at least about 0.5 mm.
Footwear in the form of an athletic shoe including a sole unit, an upper received on said sole unit including a foot receiving opening, and wherein said sole unit includes an outsole, a midsole and a heel wedge located on said midsole toward said upper, said wedge formed by a core of a first plastic material having the characteristics of springiness, and a shell of a second different, more dense plastic material having different characteristics molded about said core to at least substantially encapsulate said core within said shell, and wherein the wall of said shell has a thickness of at least about 0.5 mm.
For use in footwear having a sole unit including a midsole, a wedge portion adapted to be supported by said midsole within the heel portion of said sole unit, said wedge formed by a core of a first plastic material having a characteristic of springiness, and a shell of a second, different, more dense plastic material molded about said core to at least substantially encapsulate said core within said shell, and wherein the wall of said shell has a thickness of at least about 0.5 mm.
For use in footwear, a midsole formed by a core of a first plastic material having a characteristic of springiness, and a shell of a second, different, more dense plastic material molded about said core to at least substantially encapsulate said core within said shell, and wherein the wall of said shell has a thickness of at least about 0.5 mm.
For use in footwear, a heel wedge formed by a core of a first plastic material having a characteristic of springiness, and a shell of a second, different, more dense plastic material molded about said core to at least substantially encapsulate said core within said shell, and wherein the wall of said shell has a thickness of at least about 0.5 mm.
For use in footwear, a midsole including an integral heel wedge portion, said midsole formed by a core of ethylene-vinyl acetate polymer having a characteristic of springiness, and a shell of polyurethane which is more dense than said core molded about said core to at least substantially encapsulate said core within said shell, and wherein the wall of said shell has a thickness of at least about 0.5 mm.
Footwear in the form of an athletic shoe including a sole unit, an upper received on said sole unit including a foot receiving opening, and wherein said sole unit includes an outsole, a midsole and a heel wedge located on said midsole toward said upper, said wedge formed by a core of ethylene-vinyl acetate polymer having a characteristic of springiness and a shell of polyurethane which is more dense than said core molded about said core to substantially encapsulate said core within said shell, and wherein the wall of said shell has a thickness of at least about 0.5 mm.
Dependencies are inferred from the claim text.