Polymerization process
AssigneeImperial Chemical Industries PLC
InventorsStephen P. Davies, Morice W. Thompson
Life of this patent
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Abstract
Sterically stabilized aqueous polymer dispersions free from charged species are made by emulsifying in water ethylenically unsaturated monomer(s), soluble in water to the extent of 0.08%-8% by weight but giving rise to a polymer which is insoluble, and polymerizing the monomer(s) in that state in the presence of (a) a non-ionizable azo initiator which is water-soluble and substantially monomer-insoluble and (b) a block or graft copolymer stabilizer of specified structure.
Claims9
A process for the preparation of a sterically stabilised aqueous polymer dispersion, in which at least one ethylenically unsaturated monomer, having a solubility in water in the range 0.08%-8% by weight but giving rise to a polymer which is insoluble in water, is emulsified in water and is subjected in that state to polymerisation in the presence of (a) a non-ionisable free-radical organic azo polymerisation initiator which is water-soluble and is substantially insoluble in the monomer or monomers, having a distribution ratio between water and pure styrene of at least 12 and (b) a precursor for the formation in situ of an amphipathic block or graft copolymer steric stabiliser for the polymer particles produced, the said precursor containing in the molecule a polymer chain derived from a polyethylene glycol, or a monomethyl ether thereof, of molecular weight in the range 2000-4000, and also containing in the molecule an unsaturated grouping with which the monomers can copolymerise, the azo initiator being present in an amount of from 0.1 mol % to 3.0 mol % of the amount of monomer being polymerised and the stabiliser precursor being present in an amount such as to provide, after copolymerization with the monomers, from 0.5% to 20% by weight of stabiliser based on the monomer being polymerised.
Dependencies are inferred from the claim text.