Punch device for making window cut-outs

A rotating punch device for making window cut-outs in envelope blanks and cardboard box blanks comprising:

• (a) a punch roller;
• (b) a metal foil disposed on said punch roller having a cutting edge in the shape of the window cut-out thereon, said metal foil having leading and trailing bent ends, one of said bent ends having a U-shaped cut-out therein;
• (c) a retaining segment on said punch roller for engaging said bent end of said metal foil having the U-shaped cut-put therein, said segment including a pin disposed therein for engagement with said U-shaped cut-out to thereby accurately register said metal foil on said punch roller;
• (d) a clamping segment on said punch roller for engaging the other bent end of said metal foil and clamping said metal foil onto said punch roller;
• (e) a stationary cutting bar which cooperates with the cutting edge of said metal foil to form said window cut-out;
• (f) a transport segment carried by said punch roller which grips the leading edge of said blank and transports said blank;
• (g) vacuum openings disposed in said transport segment for the purpose of gripping the leading edge of said blank to be cut so that said blank can be conveyed and retained on said punch roller;
• and
• (h) vacuum openings within the cutting edge of said metal foil which are alternately subjected to vacuum and an air blast so as to control the discharge of the cut-out material.