Flame retardant thermoplastic compositions
AssigneeGeneral Electric Company
InventorsRobert B. Frye, Michio Zembayashi
Life of this patent
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Abstract
Flame retardant thermoplastic compositions are described which comprise 30-98% by weight thermoplastic, 1-40% by weight of a silicone fluid, 1-20% by weight of metal soap precursors and 1-20% by weight of a silicone resin. Such compositions offer simpler processing, improved impact resistance and other advantages over conventional flame retardant thermoplastic compositions.
Claims20
A flame retardant composition comprising:
- (A) 30% to 98% by weight of thermoplastic;
- (B) 1% to 40% by weight of a silicone fluid comprised of RR'SiO units, where R and R' represent, independently, substituted or unsubstituted monovalent organic radicals of 1 to 20 carbon atoms, and having a viscosity of about 600 to 300,000,000 cps at 25.degree. C.;
- (C) 1% to 20% by weight of metal soap precursors comprising:
- (i) 50% to 100% by weight of a carboxylic acid or related carboxylic compound containing at least 6 carbon atoms, and
- (ii) 0% to 50% of a reactive Group IIA metal compound,
- (D) 1% to 20% of a silicone resin.
An additive for thermoplastics effective to render said thermoplastics flame retardant, comprising:
- (A) 1 to 40 parts by weight of a silicone fluid comprised of polymeric units of the formula RR'SiO, wherein R and R' represent, independently, substituted or unsubstituted monovalent organic radicals of 1 to 20 carbon atoms, and having a viscosity of about 600 to 300,000,000 cps at 25.degree. C.;
- and
- (B) 1 to 20 parts by weight of metal soap precursors comprising (i) 50% to 100% by weight of a carboxylic acid or related carboxylic compound containing at least 6 carbon atoms, and (ii) 0% to 50% by weight of a reactive Group 11A metal compound;
- (C) 1 to 20 parts by weight of a silicone resin comprised of monofunctional M units of the average formula R.sub.3 SiO.sub.0.5 and tetrafunctional Q units of the average formula SiO.sub.2, and having an average ratio of, approximately, 0.3 to 4.0M units per Q unit.
A process for rendering thermoplastics flame retardant comprising the steps:
- Adding to 30% to 90% by weight of thermoplastic
- (a) 1% to 20% by weight of metal soap precursors comprising (i) 50% to 100% by weight of a carboxylic acid containing at least 6 carbon atoms, and (ii) 0% to 50% by weight of a reactive Group IIA metal compound;
- (b) 1% to 20% by weight of a silicone fluid of the formula, XR.sub.2 SiO-(RR'SiO).sub.n -SiR.sub.2 X, wherein R and R' are, independently, substituted or unsubstituted monovalent organic radicals of from 1 to 20 carbon atoms, n is an integer such that said silicone fluid has a viscosity in the range of 600 to 300,000,000 cps at 25.degree. C., and X is a R or a hydroxyl or alkoxyl radical;
- and
- (c) 1% to 20% by weight of a silicone resin comprised of monofunctional M units of the average formula R.sub.3 SiO.sub.0.5 and tetrafunctional Q units of the average ratio of, approximately, 0.3 to 4.0M units per Q unit.
A flame retardant composition comprising:
- (A) 30% to 98% by weight of thermoplastic;
- (B) 1% to 40% by weight of a silicone fluid comprised of RR'SiO units, where R and R' represent, independently, substituted or unsubstituted monovalent organic radicals of 1 to 20 carbon atoms, and having a viscosity of about 600 to 300,000,000 cps at 25.degree. C.;
- (C) 1% to 20% by weight of a metal soap precursor selected from the group consisting of carboxylic acids and related carboxylic acid anhydrides, acid chlorides and esters containing at least 6 carbon atoms;
- and
- (D) 1% to 20% by weight of a silicone resin.
In a flame retardant composition comprising:
- (A) 30% to 98% by weight of thermoplastic;
- (B) 1% to 40% by weight of a silicone fluid comprised of RR'SiO units, where R and R' represent, independently, substituted or unsubstituted monovalent organic radicals of 1 to 20 carbon atoms, and having a viscosity of about 600 to 300,000,000 cps at 25.degree. C.;
- (C) 1% to 20% by weight of a silicone resin;
- and
- (D) a flame-retarding amount of a Group IIA metal soap,
- the improvement wherein said metal soap is partially replaced by a carboxylic acid or related carboxylic compound containing at least 6 carbon atoms, such that said flame retardant composition exhibits improved impact resistance, gloss and processability without a significant reduction is flame retardance.
Dependencies are inferred from the claim text.