Electronically commutated motor, method of operating such, control circuit, laundry machine and drive therefor

An electronically commutated motor adapted to be energized from a DC power source in a low speed mode and a high speed mode comprising:

• a stator having a plurality of winding receiving slots;
• a plurality of winding stages carried in said slots and adapted to be commutated in at least one preselected sequence, each of said winding stages having a plurality of winding turns for establishing a plurality of stator poles;
• a permanent magnet rotor adapted to rotate about a central axis of said stator in response to magnetic fields of said stator poles;
• means for developing control signals indicative of the rotational position of said rotor;
• means responsive to the control signals for electronically commutating at least some of said winding stages to apply a DC voltage thereto in at least one desired sequence to drive said rotor;
• and
• switching means adapted in the high speed mode to connect only a first portion of said winding turns of at least some of said winding stages to said commutating means to drive said rotor at a relatively high speed and to develop a first torque at a preselected current level and adapted in the low speed mode to connect a predeterminately greater portion of said winding turns of each of said winding stages to said commutating means to drive said rotor at a relatively low speed and to develop a torque predeterminately greater than the first torque at a current not significantly greater than the preselected level, the ratio of the greater portion of winding turns to the first portion of winding turns being substantially that of the ratio of the second torque to the first torque whereby the motor develops the first torque in the high speed mode and the second predeterminately greater torque in the low speed mode at currents substantially at the preselected level.

A method of operating an electronically commutated motor adapted to be energized from a DC power source, the motor including a stator having a multi-stage winding arrangement with a plurality of winding stages each having a first portion of winding turns and a predeterminately greater portion of winding turns, and a permanent magnet rotor associated with the stator and arranged in selective magnetic coupling relation with the winding stages so as to be driven thereby in a high speed mode and in a low speed mode, the method comprising the steps of:

• electronically commutating only the first portion or the winding turns of at least some of the winding stages to apply a DC voltage thereto in a first preselected sequence to rotatably drive the rotor in one direction and electronically commutating the predeterminately greater portion of the winding turns of the winding stages in a second predetermined sequence to drive the rotor in the one direction and in another direction opposite thereto;
• energizing the motor in the high speed mode by connecting only the first portion of said winding turns of the at least some winding stages to effect commutation to drive the rotor at a relatively high speed in the one direction and to develop a first torque at a preselected current level;
• and
• energizing the motor in the low speed mode by connecting the predeterminately greater portion of the winding turns of each of the winding stages to effect commutation to drive the rotor in the one direction and in the another direction at a relatively low speed and to develop a second torque predeterminately greater than the first torque at a current substantially at the preselected level, the ratio of the greater portion of winding turns to the first portion of winding turns being substantially that of the ratio of the second torque to the first torque.

A method of operating an electronically commutated motor adapted to be energized from a DC power source in both a high speed mode and a low speed mode at a current not significantly greater than a preselected level, the electronically commutated motor including a stator with a multi-stage winding arrangement having a plurality of winding stages with each winding stage having a plurality of winding turns, and a permanent magnet rotor associated with the stator and adapted to be rotatably driven in selective magnetic coupling relation with at least some of the winding stages, the method comprising the steps of:

• electronically commutating only a portion of the winding turns of the at least some winding stages in a preselected sequence and effecting thereby unidirectional rotation in the high speed mode of the permanent magnet rotor in response to its selective magnetic coupling relation with the electronically commutated winding turn portions;
• drawing a current through only the electronically commutated winding turn portions to develop a first torque during unidirectional rotation of the permanent magnet rotor in the high speed mode which first torque is directly proportional to the preselected level of current drawn by the electronically commutated winding turn portions;
• electronically commutating a greater portion of the winding turns of the winding stages in another preselected sequence different from the first named preselected sequence and effecting thereby oscillatory rotation in the low speed mode of the permanent magnet rotor in response to its selective magnetic coupling relation with the electronically commutated greater winding turn portions;
• and
• drawing current substantially at the preselected current level through the electronically commutated greater winding turn portions to develop another torque significantly greater than the first torque during oscillatory rotation of the permanent magnet rotor in the low speed mode with the another torque being directly proportional to the current drawn by the electronically commutated greater winding turn portions, the ratio of the first named portion of the winding turns to the greater portion of the winding turns being substantially that of the ratio of the first torque to the another torque.

A method of operating an electronically commutated motor adapted to be energized from a DC power source in both a high speed mode and a low speed mode at a current not significantly greater than a preselected level, the electronically commutated motor including a stator with a multi-stage winding arrangement having a plurality of winding stages each with a plurality of winding turns and with at least one portion of the winding turns of at least some of the winding stages defining a tapped section thereof, and a permanent magnet rotatable assembly associated with the stator and adapted to be rotated in both the high speed mode and the low speed mode, the method comprising the steps of:

• commutating the winding stages in a preselected sequence and effecting thereby the excitation of only the tapped sections of the at least some winding stages in the preselected sequence from the DC power source;
• coupling the permanent magnet rotatable assembly in magnetic coupling relation with the tapped sections of the at least some winding stages excited in the preselected sequence and effecting thereby rotation in one direction of the permanent magnet rotatable assembly in the high speed mode so as to develop a first torque correlative with a current substantially at the preselected level drawn by the tapped sections of the at least some winding stages upon the excitation thereof in the preselected sequence;
• commutating a greater portion of the winding turns of the winding stages in another preselected sequence different from the first named preselected sequence so as to effect the energization from the DC power source of the greater portion for the winding turns of the winding stages in the another preselected sequence;
• recoupling the permanent magnet rotatable assembly in magnetic coupling relation with the greater portion of the winding turns of the winding stages excited in the another preselected sequence and effecting thereby rotation in the one direction and another direction opposite thereto of the permanent magnet rotatable assembly in the low speed mode so as to develop another torque significantly greater than the first torque and correlative with a current substantially at the preselected level drawn by the tapped sections of the at least some winding stages upon the excitation thereof in the first named preselected sequence, the ratio of the winding turns of the tapped sections of the at least some winding stages to the greater portion of the winding turns of the winding stages being substantially that of the ratio of the first torque to the another torque.

A method of operating an electronically commutated motor adapted to be energized from a DC power source in both a high speed mode and a low speed mode at a current not significantly greater than a preselected level, the electronically commutated motor including a stator with a multi-stage winding arrangement having a plurality of winding stages each with a plurality of winding turns and with at least one portion of the winding turns of at least some of the winding stages defining a tapped section thereof, and a permanent magnet rotatable assembly associated with the stator and the multi-stage winding arrangement, a plurality of means for selectively electronically commutating substantially all of the winding turns of the winding stages or only the tapped sections of the at least some winding stages, and switching means operable generally in at least a pair of switching modes for connecting the electronically commutating means in circuit relation with substantially all of the winding turns of the winding stages or with only the tapped sections of the at least some winding stages, respectively, the method comprising the steps of:

• connecting the electronically commutating means in the circuit relation with only the tapped sections of the at least some winding stages when the switching means is in one of the switching modes thereof;
• applying a control signal to the electronically commutating means to effect the energization thereof in a preselected sequence and causing thereby the excitation in the preselected sequence of only the tapped sections of the at least some winding stages from the DC power source;
• coupling the permanent magnet rotatable assembly in magnetic coupling relation with the tapped sections of the at least some winding stages excited in the preselected sequence and effecting thereby rotation in one direction of the permanent magnet rotatable assembly in the high speed mode so as to develop a first torque correlative with a current substantially at the preselected level drawn by the tapped sections of the at least some winding stages upon the excitation thereof in the preselected sequence;
• effecting the operation of the switching means to another of the switching modes thereof interrupting the circuit relation between the electronically commutating means and the tapped sections of the at least some winding stages and connecting the electronically commutating means in circuit relation with substantially all of the winding turns of the winding stages;
• applying another control signal different from the first named control signal to the electronically commutating means to cause the energization thereof in another preselected sequence different from the first preselected sequence and effecting thereby the excitation in the another preselected sequence of substantially all of the winding turns of the winding stages from the DC power source;
• and
• recoupling the permanent magnet rotatable assembly in magnetic coupling relation with substantially all of the winding turns of the winding stages excited in the another preselected sequence and effecting thereby the rotation in the one direction and another direction opposite thereto of the permanent magnet rotatable assembly in the low speed mode so as to develop another torque significantly greater than the first torque and correlative with a current substantially at the preselected level drawn by the tapped sections of the at least some winding stages upon the excitation thereof in the first named preselected sequence, the ratio of the winding turns of the tapped sections of the at least some winding stages to substantially all of the winding turns of the winding stages being substantially that of the ratio of the first torque to the another torque.

A method of operating an electronically commutated motor having a stator with a plurality of winding stages carried in slots in the stator with each winding stage having a plurality of winding turns for establishing a plurality of stator poles, and a permanent magnet rotor rotatable about a central axis of the stator in response to magnetic fields of the stator poles, comprising the steps of:

• developing control signals indicative of the rotational position of the rotor to control commutation of each of the winding stages in at least one preselected sequence;
• electronically commutating in response to the control signals at least some of the winding stages to apply a DC voltage thereto in at least one desired sequence to drive the rotor;
• energizing the motor in a high speed mode by connecting only a portion of said winding turns of the at least some winding stages to effect commutation to drive the rotor at a relatively high speed and to develop a first torque at a preselected current level;
• and
• energizing the motor in a low speed mode by connecting a predeterminately greater portion of the winding turns of each of the winding stages to effect commutation to drive the rotor at a relatively low speed and to develop a second torque predeterminately greater than the first torque at a current substantially at the preselected level, the ratio of the greater portion of winding turns to the first named portion of winding turns being substantially that of the ratio of the second torque to the first torque.

A control circuit for an electronically commutated motor adapted to be energized from a DC power source, the motor including a stator having a multi-stage winding arrangement with a plurality of winding stages each having a first portion of winding turns and a predeterminately greater portion of winding turns, and a permanent magnet rotor associated with the stator and arranged in selective magnetic coupling relation with the winding stages so as to be rotatably driven thereby in a low speed mode and in a high speed mode;

• the control circuit comprising:
• means for developing control signals indicative of the rotational position of the rotor;
• means responsive to the control signals for electronically commutating at least some of the winding stages to apply a DC voltage thereto in a first preselected sequence to drive the rotor in one direction and in a second preselected sequence to drive the rotor in the one direction and another direction opposite thereto;
• and
• switching means adapted in the high speed mode to connect only the first portion of the winding turns of at least some of the winding stages to said commutating means to apply a DC voltage thereto in the first preselected sequence to drive the rotor at a relatively high speed in the one direction and to develop a first torque at a preselected current level, and adapted in the low speed mode to connect the predeterminately greater portion of the winding turns of each of the winding stages to said commutating means to apply a DC voltage thereto in the second preselected sequence to drive the rotor at a relatively low speed in the one direction and the another direction and to develop a second torque predeterminately greater than the first torque at a current substantially at the preselected level, the ratio of the greater portion of winding turns to the first portion of winding turns being substantially that of the ratio of the second torque to the first torque.

A drive for a laundry machine having means operable in a wash mode for agitating water and fabrics to be laundered thereby to wash the fabrics and operable in a spin mode for thereafter spinning the fabrics to effect centrifugal displacement of water from the fabrics, the drive comprising:

• an electronically commutated motor for driving the agitating and spinning means, said motor comprising a stator having a plurality of winding receiving slots, a plurality of winding stages carried in said slots and adapted to be commutated in at least one preselected sequence, each of said winding stages having a plurality of winding turns for establishing a plurality of stator poles, a permanent magnet rotor adapted to rotate about a central axis of said stator in response to magnetic fields of said stator poles;
• means for developing control signals indicative of the rotational position of said rotor;
• means responsive to the control signals for electronically commutating said winding stages to apply a DC voltage thereto in a unidirectional sequence during the spin mode and in an alternating sequence during the wash mode;
• switching means adapted in the spin mode to connect only a portion of said winding turns of at least some of said winding stages to said commutating means to drive said rotor unidirectionally at a relatively high speed and to develop a first torque at a preselected current level and adapted in the wash mode to connect a predeterminately greater portion of said winding turns of each of said winding stages to said commutating means to oscillate said rotor at a relatively low speed and to develop a second torque predeterminately greater than the first torque at a current substantially at the preselected level, the ratio of the greater portion of winding turns to the first named portion of winding turns being substantially that of the ratio of the second torque to the first torque;
• and
• means for driving the agitating and spinning means from said rotor, said driving means acting when said switching means is operated in the wash mode to effect the agitation for washing, and acting when said switching means is operated in the spin mode to effect the spinning for centrifugal displacement of water from the fabrics.

A laundry machine comprising:

• means operable in a wash mode for agitating water and fabrics to be laundered thereby to wash the fabrics and operable in a spin mode for thereafter spinning the fabrics to effect centrifugal displacement of water from the fabrics;
• an electronically commutated motor for driving said agitating and spinning means, said motor comprising a stator having a plurality of winding receiving slots, a plurality of winding stages carried in said slots and adapted to be commutated in at least one preselected sequence, each of said winding stages having a plurality of winding turns for establishing a plurality of stator poles, a permanent magnet rotor adapted to rotate about a central axis of said stator in response to magnetic fields of said stator poles;
• means for developing control signals indicative of the rotational position of said rotor;
• means responsive to the control signals for electronically commutating said winding stages to apply a DC voltage thereto in a unidirectional sequence during the spin mode and in an alternating sequence during the wash mode;
• switching means adapted in the spin mode to connect only a portion of said winding turns of at least some of said winding stages to said commutating means to drive said rotor unidirectionally at a relatively high speed and to develop a first torque at a preselected current level and adapted in the wash mode to connect a predeterminately greater portion of said winding turns of each of said winding stages to said commutating means to oscillate said rotor at a relatively low speed and to develop a second torque predeterminately greater than the first torque at a current substantially at the preselected level, the ratio of the greater portion of winding turns to the first named portion of winding turns being substantially that of the ratio of the second torque to the first torque;
• and
• means for driving said agitating and spinning means from said rotor, said driving means acting when said switching means is operated in the wash mode to effect the agitation for washing, and acting when said switching means is operated in the spin mode to effect the spinning for centrifugal displacement of water from the fabrics.

A method of operating a laundry machine having means operable in a wash mode for agitating water and fabrics to be laundered thereby to wash the fabrics and operable in a spin mode for thereafter spinning the fabrics to effect centrifugal displacement of water from the fabrics and an electronically commutated motor for driving the agitating and spinning means, the motor comprising a ferromagnetic stator with a plurality of winding stages carried in a plurality of stator slots and with each winding stage having a plurality of winding turns for establishing a plurality of stator poles, and a permanent magnet rotor rotatable about a central axis of the stator in response to magnetic fields of the stator poles, comprising the steps of:

• developing control signals indicative of the rotational position of the rotor;
• electronically commutating in response to the control signals the winding stages in a unidirectional sequence during the spin mode and in an alternating sequence during the wash mode;
• energizing the motor in the spin mode by connecting only a first portion of the winding turns of at least some of the winding stages to effect commutation to drive the rotor unidirectionally at a relatively high speed and to develop a first torque at a preselected current level;
• and
• energizing the motor in the wash mode by connecting a predeterminately greater portion of the winding turns of each of the winding stages to effect commutation to oscillate the rotor at a relatively low speed and to develop a second torque predeterminately greater than the first torque at a current substantially at the preselected level, the ratio of the greater portion of winding turns to the first portion of winding turns being substantially that of the ratio of the second torque to the first torque.

An electronically commutated motor adapted to be energized from a DC power source in both a high speed mode and a low speed mode at a current not significantly greater than a preselected level, the electronically commutated motor comprising:

• a generally rectangular core of magnetizable material including first and second pairs of opposite sides, a plurality of corner sections of said core generally defined between adjacent ones of said opposite sides of said first and second opposite side pairs, respectively, a bore in said core and disposed in spaced relation with said first and second opposite side pairs and said corner sections, a plurality of teeth spaced about said core and having end portions defining at least in part said bore, a plurality of first pairs of slots generally of like configuration and defined between adjacent ones of said teeth with said slots of said first slot pairs being disposed generally in side-by-side relation with each other and generally adjacent said first and second opposite side pairs, respectively, a plurality of second pairs of slots of generally like configuration different from the configuration of said first slot pairs and defined between adjacent ones of said teeth with said slots of said second slot pairs being disposed generally in side-by-side relation with each other and generally adjacent said corner sections of said core, respectively, and a plurality of third pairs of slots generally of like configuration different from the configurations of said first and second slot pairs and defined between adjacent ones of said teeth with each slot of said third slot pairs being disposed in spaced apart relation between adjacent ones of said slots of each of said first and second slot pairs, respectively;
• a multi-stage winding arrangement associated with said core and adapted to be electronically commutated in at least two different preselected sequences, said multi-stage winding arrangement including at least three winding stages each comprising a set of at least two coils each having a plurality of winding turns formed into a plurality of loops each spanning at least three of said teeth and with each loop having a pair of opposite side loop portions, one of said opposite side loop portions of said coils in said coil sets of two of said winding stages being received in one and the other of said slots of said first slot pairs and the other of said opposite side loop portions of said coils in said coil sets of said two winding stages sharing one and the other of said slots of said second slot pairs only with one of said opposite side loop portions of other coils in the coil set of the same winding stage, respectively, said opposite side loop portions of said coils in said coil set of a third one of said winding stages being received in one and the other of said slots of said third slot pairs and sharing said one and other slots of said third slot pairs only with one of said opposite side loop portions of other coils in said coil set of said third one winding stage, respectively, and at least three leads connected with said at least three winding stages so as to define tapped sections of only a preselected portion of said winding turns in said at least three winding stages with said tapped sections adapted to be electronically commutated in one of the at least two different preselected sequences when the electronically commutated motor is energized in its high speed mode and with at least a greater portion of said winding turns in said at least three winding stages adapted to be electronically commutated in another of the at least two different preselected sequences when the electronically commutated motor is energized in its low speed mode, respectively;
• and
• rotor means including a set of permanent magnet material elements rotatably disposed at least in part within said bore of said core and adapted for selective magnetic coupling relation with said at least three winding stages so as to be rotatably driven thereby, said rotor means being rotatably driven in one direction in the high speed mode so as to develop a torque at the preselected current level when said tapped sections of said at least three winding stages are electronically commutated in the one of the at least two different preselected sequences and said rotor means also being rotatably driven in the one direction and another direction opposite thereto in the low speed mode so as to develop another torque predeterminately greater than the first named torque when said at least greater portion of said winding turns in said at least three winding stages are electronically commutated in the another of the at least two different preselected sequences at a current substantially at the preselected level.

An electronically commutated motor adapted to be energized from a DC power source in both a high speed mode and a low speed mode at a current not significantly greater than a preselected level, the electronically commutated motor comprising:

• a stator having a plurality of coil receiving slots therein;
• a multi-stage winding arrangement associated with said stator and adapted to be electronically commutated in a plurality of different preselected sequences, said multi-stage winding arrangement including a plurality of winding stages each having a set of at least two coils each having a plurality of winding turns formed into a plurality of loops respectively having pairs of opposite side loop portions, one of the opposite side loop portions of said coils in each of said coil sets of said winding stages sharing separate ones of said slots and the other of said opposite side loop portions of said coils in said each coil set of said winding stages sharing separate other ones of said slots only with one of said opposite side loop portions of another coil of said coil set of the same winding stage, respectively, and means connected with at least some of said winding stages for defining tapped sections of only a preselected portion of winding turns in said at least some winding stages with said tapped sections adapted to be electronically commutated in one of the different preselected sequences when the electronically commutated motor is energized in its high speed mode and with at least a greater portion of said winding turns in said winding stages adapted to be electronically commutated in another of the different preselected sequences when the electronically commutated motor is energized in its low speed mode;
• and
• rotatable means including a set of permanent magnet material elements and adapted for selective magnetic coupling relation with said tapped sections of said at least some winding stages so as to be rotatably driven thereby in one direction in the high speed mode and develop a torque at the preselected current level when said tapped sections of said at least some winding stages are electronically commutated in the one different preselected sequence, said rotatable means also being adapted for selective magnetic coupling relation with said at least greater portion of said winding turns in said winding stages so as to be rotatably driven thereby in the one direction and another direction opposite the one direction in the low speed mode and develop another torque predeterminately greater than the first named torque when said at least greater portion of said winding turns in said winding stages are electronically commutated in the another different preselected sequence at a current substantially at the preselected level.

An electronically commutated motor adapted to be energized from a DC power source in both a high speed mode and a low speed mode at a current not significantly greater than a preselected level, the electronically commutated motor comprising:

• a generally rectangular stator core having first and second pairs of opposite sides with respective adjacent opposite sides of said first and second opposite side pairs generally defining therebetween a plurality of corner sections of said stator core;
• a plurality of first pairs of slots generally of like configuration arranged in said stator core generally adjacent said opposite sides of said first and second opposite side pairs, respectively;
• a plurality of second pairs of slots generally of like configuration different from the configuration of said first slot pairs and arranged in said stator core generally adjacent said corner sections thereof, respectively;
• a multi-stage winding arrangement associated with said stator core including a plurality of winding stages adapted to be electronically commutated in a plurality of different preselected sequences, each of said winding stages comprising at least one coil having a plurality of winding turns formed into a plurality of loops each having a pair of opposite side loop portions, one of said opposite side loop portions of said coils in two of said winding stages sharing one and the other of said slots of said first slot pairs and the other of said opposite side loop portions of said coils in said two winding stages sharing one and the other of said slots of said second slot pairs only with one of said opposite side loop portions of another coil in the same winding stage, respectively, and means connected with at least some of said winding stages for defining tapped sections of only a preselected portion of said winding turns in said at least some winding stages with said tapped sections adapted to be electronically commutated in one of the different preselected sequences when the electronically commutated motor is energized in its high speed mode and with at least a greater portion of said winding turns in said winding stages adapted to be electronically commutated in another of the different preselected sequences when the electronically commutated motor is energized in its low speed mode, respectively;
• and
• permanent magnet rotor means associated with said stator core and adapted for magnetic coupling relation with said tapped sections and said winding stages so as to be rotatably driven thereby, said permanent magnet rotor being rotatably driven in one direction in the high speed mode so as to develop a torque at the preselected current level when said tapped sections are electronically commutated in the one preselected sequence and said permanent magnet rotor being rotatably driven in the one direction and another direction opposite the one direction in the low speed mode so as to develop another torque predeterminately greater than the first named torque when said at least greater portion of said winding turns in said winding stages are electronically commutated in the another preselected sequence at a current substantially at the preselected level.

An electronically commutated motor comprising:

• a generally rectangular core of magnetizable material including first and second pairs of opposite sides, a plurality of corner sections of said core generally defined between adjacent ones of said opposite sides of said first and second opposite side pairs, respectively, a bore in said core and disposed in spaced relation with said first and second opposite side pairs and said corner sections, a plurality of teeth spaced about said core and having end portions defining at least in part said bore, a plurality of first pairs of slots generally of like configuration and defined between adjacent ones of said teeth with said slots of said first slot pairs being disposed generally in side-by-side relation with each other and generally adjacent said first and second opposite side pairs, respectively, a plurality of said second pairs of slots of generally like configuration different from the configuration of said first slot pairs and defined between adjacent ones of said teeth with said slots of said second slot pairs being disposed generally in side-by-side relation with each other and generally adjacent said corner sections of said core, respectively, and a plurality of third pairs of slots generally of like configuration different from the configurations of said first and second slot pairs and defined between adjacent ones of said teeth with each slot of said third slot pairs being disposed between adjacent ones of said first and second slot pairs, respectively;
• a multi-stage winding arrangement associated with said core and adapted to be electronically commutated in at least one preselected sequence, said multi-stage winding arrangement including at least three winding stages each comprising a set of at least two coils each having a plurality of winding turns formed into a plurality of loops spanning at least three of said teeth and with each loop having a pair of opposite side loop portions, one of said opposite side loop portions of said coils in said coil sets of two of said winding stages being received in one and the other of said slots of said first slot pairs and the other of said opposite side loop portions of said coils in said coil sets of said two winding stages sharing one and the other of said slots of said second slot pairs only with one of said opposite side loop portions of other coils in said coil set of the same winding stage, respectively, said opposite side loop portions of said coils in said coil set of a third one of said winding stages being received in one and the other of said slots of said third slot pairs and sharing said one and other slots of said third slot pairs only with one of said opposite side loop portions of other coils in said coil set of said third one winding stage, respectively;
• and
• rotor means rotatably disposed at least in part within said bore of said core and adapted for selective magnetic coupling relation with said at least three winding stages upon the electronic commutation thereof in the at least one preselected sequence, said rotor means including a set of permanent magnet material elements.

An electronically commutated motor comprising:

• a generally rectangular stator core having first and second pairs of opposite sides with respective adjacent opposite sides of said first and second opposite side pairs generally defining therebetween a plurality of corner sections of said core;
• a plurality of first pairs of slots generally of like configuration arranged in said stator core generally adjacent said opposite sides of said first and second opposite side pair, respectively;
• a plurality of second pairs of slots generally of like configuration different from the configuration of said first slot pairs and arranged in said stator core generally adjacent said corner sections thereof, respectively;
• a multi-stage winding arrangement associated with said stator core including a plurality of winding stages adapted to be electronically commutated in at least one preselected sequence, each of said winding stages comprising at least one coil having a plurality of winding turns formed into a plurality of loops defining opposite side loop portions, one of said opposite side loop portions of said coils in two of said winding stages sharing respective ones of said slots of said first slot pairs and the other of the opposite side loop portions of said coils in said two winding stages sharing respective ones of said slots of said second slot pairs only with side loop portions of another coil in the same winding stage;
• and
• rotatable means associated with said stator core and adapted for selective magnetic coupling engagement with said winding stages upon the electronic commutation thereof in the at least one preselected sequence, said rotatable means including a set of permanent magnetic material elements.

An electronically commutated motor comprising:

• a generally rectangular stator core having first and second pairs of opposite sides with a plurality of corner sections of said stator core defined generally by adjacent opposite sides of said first and second opposite side pairs, respectively;
• a multi-stage winding arrangement associated with said stator core including a plurality of winding stages adapted to be electronically commutated in at least one preselected sequence, each of said winding stages comprising at least one coil having a plurality of winding turns formed into a plurality of loops defining pairs of opposite side loop portions disposed in said stator core, one of said opposite side loop portions of said coils in two of said winding stages being disposed in said corner sections of said stator core and the other of said opposite side loop portions of said coils in said two winding stages being disposed in said stator core adjacent said opposite sides of said first and second opposite side pairs, respectively;
• and
• permanent magnet rotor means rotatably associated with said stator core and adapted for selective magnetic coupling relation with said winding stages upon the electronic commutation thereof in the at least one preselected sequence.

An electronically commutated motor adapted to be energized from a DC power source in both a high speed mode and a low speed mode at a current not significantly greater than a preselected level, the electronically commutated motor comprising:

• a generally rectangular stator core including first and second pairs of opposite sides with adjacent opposite sides of said first and second opposite side pairs defining generally therebetween a plurality of corner sections of said stator core, respectively, a plurality of first, second and third pairs of slots in said stator core having different configurations, respectively, said first slot pairs being arranged generally along said opposite sides of said first and second opposite side pairs, respectively, said second slot pairs being arranged generally at said corner sections of said stator core, respectively, and each slot of said third slot pair being arranged between adjacent ones of said first and second slot pairs, respectively;
• a multi-stge winding arrangement associated with said stator core and adapted to be electronically commutated in a plurality of different sequences, each of said winding stages comprising a plurality of coils each having a plurality of winding turns formed into a plurality of loops defining opposite side loop portions, said side loop portions of the coils in one of said winding stages sharing one of said slots of said first slot pairs and one of said slots of said second slot pairs with only side loop portions of coils of the same winding stage, said side loop portions of the coils in another of said winding stages sharing the other of said slots of said first slot pairs and the other of said slots of said second slot pairs with only side loop portions of coils of the same winding stage, and said side loop portions of coils in a third one of said winding stages sharing said slots of said third slot pairs with only side loop portions of coils of said third one winding stage, respectively, means for connection in at least some of said winding stages with a preselected portion of said winding turns thereof which are adapted to be electronically commutated in one of the different preselected sequences when the electronically commutated motor is energized in the high speed mode, and at least a greater portion of said conductor turns in said winding stages being adapted for electronic commutation in another of the different preselected sequences when the electronically commutated motor is energized in the low speed mode, respectively;
• and
• permanent magnet rotor means associated with said stator core and adapted for selective magnetic coupling relation with said winding stages so as to be rotatably driven thereby, said permanent magnet rotor means being rotatably driven in one direction in the high speed mode so as to develop a first torque at the preselected current level in response to the electronic commutation of only said preselected portion of said winding turns in said at least some winding stages in the one different preselected sequence and said permanent magnet rotor means also being rotatably driven in the one direction and another direction opposite thereto in the low speed mode so as to develop another torque predeterminately greater than the first torque in response to the electronic commutation in the another different preselected sequence of said predeterminately greater portion of said winding turns in said winding stages at a current substantially at the preselected level.

A laundry machine having a DC power source associated therewith comprising:

• means operable generally in a wash mode for agitating water and fabrics to be laundered thereby to wash the fabrics and in a spin mode for thereafter spinning the fabrics to effect centrifugal displacement of water from the fabrics;
• an electronically commutated motor adapted to be energized from the DC power source in both a high speed mode and a low speed mode through switching means at a current not significantly greater than a preselected level, said electronically commutated motor including a stator, a multi-stage winding arrangement associated with said stator and having a plurality of winding stages each with a plurality of winding turns only a first portion of which is adapted to be electronically commutated in a first preselected sequence when the electronically commutated motor is energized in the high speed mode and a predeterminately greater number of which is adapted to be electronically commutated in a second preselected sequence different from the first preselected sequence when the motor is energized in the low speed mode, means for connecting said winding stages to the switching means, the switching means being adapted to change the number of winding turns which are to be electronically commutated, and a rotor associated with said stator and arranged in selective magnetic coupling relation with said winding stages so as to be rotatably driven thereby, said rotor being rotatably driven in only one direction in the high speed mode so as to develop a first torque at the preselected current level when only said first portion of said winding turns of at least some of said winding stages is electronically commutated in the first preselected sequence and said rotor also being rotatably driven in both the one direction and another direction opposite thereto in the low speed mode so as to develop a second torque predeterminately greater than the first torque when the predeterminately greater portion of said winding turns of said winding stages in electronically commutated in the second preselected sequence at a current not significantly greater than the preselected level, the ratio of the greater portion of winding turns to the first portion of winding turns being substantially that of the ratio of the second torque to the first torque whereby said motor develops the first torque in the high speed mode and the second predeterminately greater torque in the low speed mode at currents substantially at the preselected level;
• and
• means operable generally for driving said agitating and spinning means from said rotor in both the one and another directions and in only the one direction, said driving means being operable when said electronically commutated motor is energized in its low speed mode to effect the operation of said agitating and spinning means in both the one and another directions in the wash mode thereof and also being operable when said electronically commutated motor is energized in its high speed mode to effect the operation of said agitating and spinning means in only the one direction in the spin mode thereof.