US 4,527,954 A · Pumping apparatus · patentgrep

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Abstract

A multiple-mode, multiplex pumping apparatus includes circuit control elements for initializing the apparatus by placing each of the pistons and plungers in each pumping section of the multiplex pumping apparatus at a respective initial starting point. The pumping apparatus also includes electronic circuit elements for controlling the inlet valves, exhaust valves and precompression valves of the hydraulic circuit of the pumping apparatus. The apparatus includes phase control circuit elements for controlling the separation of the leading edges of the plungers of two of the pumping sections of the apparatus when the apparatus is operating as a quadruplex pump. The pumping apparatus also includes elecrtronic circuit elements for insuring that each plunger of each pumping section stops at a fixed stopping point. The apparatus also includes electronic circuit elements for controlling the volume of fluid in the rod end portions of each of the pumping sections. There are also electronic circuit elements for controlling the mode in which the apparatus functions in response to the pressure and stroke of the main pump powering the apparatus. The apparatus still further includes electronic circuit elements for converting the pumping apparatus from quadruplex operation to triplex operation.

Claims18

Dependent claims

A pumping apparatus, comprising:

a first pumping section including first plunger means;
a second pumping section including second plunger means;
a third pumping section including third plunger means;
a fourth pumping section including fourth plunger means;
and
control means for operating said four plunger means in a pumping cycle wherein each of said four plunger means functions at different times as a precompression plunger means, a trailing discharge plunger means, a leading discharge plunger means, and a suction plunger means, said control means including phase control means for controlling the spacing between any of said first, second, third and fourth plunger means functioning as the leading discharge plunger means and any of said first, second, third and fourth plunger means functioning as the trailing discharge plunger means, said phase control means including:
means for subtracting a detected position of the plunger means functioning as the precompression plunger means from a predetermined stroke-length and for dividing the difference by two, thereby defining a phase difference to be maintained between the plunger means functioning as the leading discharge plunger means and the plunger means functioning as the trailing discharge plunger means;
means for adding said phase difference to a detected position of the plunger means functioning as the trailing discharge plunger means, thereby defining a sum;
means for subtracting said sum from a detected position of the plunger means functioning as the leading discharge plunger means, thereby defining a phase error;
and
means, responsive to said phase error, for correcting the position of the plunger means functioning as the trailing discharge plunger means.

8 more elements

A pumping apparatus, comprising:

a first pumping section including:
first power end piston means including a first plurality of cylinders;
first inlet valve means associated with said first power end piston means, said first inlet valve means including a first inlet valve, a first conduit means for connecting said first inlet valve to a first set of said first plurality of cylinders, and a second conduit means for connecting said first inlet valve to a second set of said first plurality of cylinders;
and
first mode valve means including a first mode inlet disposed in said second conduit means between said first inlet valve and said second set of said first plurality of cylinders;
a second pumping section including:
second power end piston means including a second plurality of cylinders;
second inlet valve means associated with said second power end piston means, said second inlet valve means including a second inlet valve, a third conduit means for connecting said second inlet valve to a first set of said second plurality of cylinders, and a fourth conduit means for connecting said second inlet valve to a second set of said second plurality of cylinders;
and
second mode valve means including a second mode inlet disposed in said fourth conduit means between said second inlet valve and said second set of said second plurality of cylinders;
a third pumping section including:
third power end piston means including a third plurality of cylinders;
third inlet valve means associated with said third power end piston means, said third inlet valve means including a third inlet valve, a fifth conduit means for connecting said third inlet valve to a first set of said third plurality of cylinders, and a sixth conduit means for connecting said third inlet valve to a second set of said third plurality of cylinders;
and
third mode valve means including a third mode inlet disposed in said sixth conduit means between said third inlet valve and said second set of said third plurality of cylinders;
a fourth pumping section including:
fourth power end piston means including a fourth plurality of cylinders;
fourth inlet valve means associated with said fourth power end piston means, said fourth inlet valve means including a fourth inlet valve, a seventh conduit means for connecting said fourth inlet valve to a first set of said fourth plurality of cylinders, and an eighth conduit means for connecting said fourth inlet valve to a second set of said fourth plurality of cylinders;
and
fourth mode valve means including a fourth mode inlet disposed in said eighth conduit means between said fourth inlet valve and said second set of said fourth plurality of cylinders;
pressure sensing means for sensing pressure in a power end of a drive pump to which said apparatus is connectible;
stroke sensing means for sensing the stroke of the drive pump to which said apparatus is connectible;
first mode control means;
responsive to said pressure sensing means, for opening said first, second, third, and fourth mode inlets;
and
second mode control means, responsive to said stroke sensing means, for closing said first, second, third, and fourth mode inlets.

23 more elements

A pumping apparatus, comprising:

a first pumping section including first power end piston means having a first rod end volume portion;
a second pumping section including second power end piston means having a second rod end volume portion;
a third pumping section including third power end piston means having a third rod end volume portion;
a fourth pumping section including fourth power end piston means having a fourth rod end volume portion;
means for computing a required quantity proportional to the volume of fluid required in the respective rod end volume portions of said first, second, third, and fourth power end piston means, said means for computing a required quantity including:
means for determining an average precompression length;
means for adding the average precompression length to a predetermined stroke length;
means for multiplying the sum of the average precompression length and the predetermined stroke length by 1.5, thereby providing a product;
means for adding a predetermined minimum precompression length to said product;
means for determining the change in the position of the one of said first, second, third, or fourth power end piston means functioning as a trailing discharge piston means over a predetermined period of time;
and
means for adding the change in position to the sum of the predetermined minimum precompression length and said product, thereby establishing a sum of required volume;
means for calculating an actual quantity proportional to the actual volume of fluid contained in the respective rod end volume portions of said first, second, third, and fourth power end piston means, said means for calculating an actual quantity including means for adding all of the detected positions of said first, second, third, and fourth power end piston means, thereby establishing a sum of actual volume;
means for generating a difference signal representing the difference between said actual quantity and said required quantity, said means for generating a difference signal including means for subtracting said sum of required volume from said sum of actual volume;
and
means, responsive to said difference signal, for adding fluid to the respective rod end volume portions of said first, second, third and fourth power end piston means.

13 more elements

A pumping apparatus, including:

a first pumping section including:
first power end piston means;
first fluid end plunger means;
first coupling means for coupling said first power end piston means with said first fluid end piston means;
first inlet valve means associated with said first power end piston means;
first exhaust valve means associated with said first power end piston means;
and
first precompression circuit means associated with said first power end piston means;
a second pumping section including:
second power end piston means;
second fluid end plunger means;
second coupling means for coupling said second power end piston means with said second fluid end piston means;
second inlet valve means associated with said second power end piston means;
second exhaust valve means associated with said second power end piston means;
and
second precompression circuit means associated with said second power end piston means;
a third pumping section including:
third power end piston means;
third fluid end plunger means;
third coupling means for coupling said third power end piston means with said third fluid end piston means;
third inlet valve means associated with said third power end piston means;
third exhaust valve means associated with said third power end piston means;
and
third precompression circuit means associated with said third power end piston means;
a fourth pumping section including:
fourth power end piston means;
fourth fluid end plunger means;
fourth coupling means for coupling said fourth power end piston means with said fourth fluid end piston means;
fourth inlet valve means associated with said fourth power end piston means;
fourth exhaust valve means associated with said fourth power end piston means;
and
fourth precompression circuit means associated with said fourth power end piston means;
and
control means for controlling the operation of said four pumping sections, said control means including:
encoder means for providing respective signals representing the actual positions of said first, second, third and fourth fluid end plunger means and said first, second, third and fourth power end piston means;
initialization means for placing said first fluid end plunger means at a first position as an initial leading discharge plunger means, for placing said second fluid end plunger means at a second position as an initial trailing discharge plunger means, for placing said third fluid end plunger means at a third position as an initial precompression plunger means, and for placing said fourth fluid end plunger means at a fourth position as an initial suction plunger means, said initialization means including:
first comparator means for comparing the signal representing the actual position of said first fluid end plunger means with a signal representing a predetermined starting position of said first fluid end plunger means;
second comparator means for comparing the signal representing the actual position of said second fluid end plunger means with a signal representing a predetermined starting position of said second fluid end plunger means;
third comparator means for comparing the signal representing the actual position of said third fluid end plunger means with a signal representing a predetermined starting position of said third fluid end plunger means;
fourth comparator means for comparing the signal representing the actual position of said fourth fluid end plunger means with a signal representing a predetermined starting position of said fourth fluid end plunger means;
means for opening said first exhaust valve means when said first comparator means indicates the actual position of said first fluid end plunger means is greater than the predetermined starting position thereof;
means for opening said second exhaust valve means when said second comparator means indicates the actual position of said second fluid end plunger means is greater than the predetermined starting position thereof;
means for opening said third exhaust valve means when said third comparator means indicates the actual position of said third fluid end plunger means is greater than the predetermined starting position thereof;
means for opening said first inlet valve means when said first comparator means indicates the actual position of said first fluid end plunger means is less than the predetermined starting position thereof;
and
means for opening said fourth inlet valve means when said fourth comparator means indicates the actual position of said fourth fluid end plunger means is less than the predetermined starting position thereof;
inlet valve control means for controlling the positions of said first, second, third and fourth inlet valve means;
inlet valve detector means for detecting the positions of said first, second, third and fourth inlet valve means;
exhaust valve control means, responsive to said inlet valve detector means, for controlling the positions of said first, second, third and fourth exhaust valve means;
exhaust valve detector means for detecting the positions of said first, second, third and fourth exhaust valve means;
precompression circuit control means, responsive to said exhaust valve detector means, for controlling said first, second, third and fourth precompression circuit means;
phase control means for controlling the spacing between any of said first, second, third and fourth plunger means functioning as the leading discharge plunger means and any of said first, second, third and fourth plunger means functioning as the trailing discharge plunger means;
and
stop point control means for controlling the positions at which each of said first, second, third and fourth plunger means stops at the end of its movement as the leading discharge plunger means.

51 more elements

A pumping apparatus, comprising:

a first pumping section including:
first power end piston means;
first fluid end plunger means;
first coupling means for coupling said first power end piston means with said first fluid end piston means;
first inlet valve means associated with said first power end piston means;
first exhaust valve means associated with said first power end piston means;
and
first precompression circuit means associated with said first power end piston means;
a second pumping section including:
second power end piston means;
second fluid end plunger means;
second coupling means for coupling said second power end piston means with said second fluid end piston means;
second inlet valve means associated with said second power end piston means;
second exhaust valve means associated with said second power end piston means;
and
second precompression circuit means associated with said second power end piston means;
a third pumping section including:
third power end piston means;
third fluid end plunger means;
third coupling means for coupling said third power end piston means with said third fluid end piston means;
third inlet valve means associated with said third power end piston means;
third exhaust valve means associated with said third power end piston means;
and
third precompression circuit means associated with said third power end piston means;
a fourth pumping section including:
fourth power end piston means;
fourth fluid end plunger means;
fourth coupling means for coupling said fourth power end piston means with said fourth fluid end piston means;
fourth inlet valve means associated with said fourth power end piston means;
fourth exhaust valve means associated with said fourth power end piston means;
and
fourth precompression circuit means associated with said fourth power end piston means;
control means for controlling the operation of said four pumping sections, said control means including:
initialization means for placing said first fluid end plunger means at a first position as an initial leading discharge plunger means, for placing said second fluid end plunger means at a second position as an initial trailing discharge plunger means, for placing said third fluid end plunger means at a third position as an initial precompression plunger means, and for placing said fourth fluid end plunger means at a fourth position as an initial suction plunger means;
inlet valve control means for controlling the positions of said first, second, third and fourth inlet valve means;
inlet valve detector means for detecting the positions of said first, second, and third and fourth inlet valve means;
exhaust valve control means, responsive to said inlet valve detector means, for controlling the positions of said first, second, third and fourth exhaust valve means;
exhaust valve detector means for detecting the positions of said first, second, third and fourth exhaust valve means;
precompression circuit control means, responsive to said exhaust valve detector means, for controlling said first second, third and fourth precompression circuit means;
phase control means for controlling the spacing between any of said first, second, third and fourth plunger means functioning as the leading discharge plunger means and any of said first, second, third and fourth plunger means functioning as the trailing discharge plunger means;
stop point control means for controlling the positions at which each of said first, second, third and fourth plunger means stops at the end of its movement as the leading discharge plunger means;
and
mode control means for shifting said first, second, third and fourth power end piston means between a first mode of operation and a second mode of operation in response to the pressure and stroke of a drive pump to which said apparatus is connectible;
and wherein:
said first power end piston means includes a first plurality of cylinders;
said second power end piston means includes a second plurality of cylinders;
said third power end piston means includes a third plurality of cylinders;
said fourth power end piston means includes a fourth plurality of cylinders;
said first inlet valve means includes a first inlet valve, a first conduit means for connecting said first inlet valve to a first set of said first plurality of cylinders, and a second conduit means for connecting said first inlet valve to a second set of said first plurality of cylinders;
said second inlet valve means includes a second inlet valve, a third conduit means for connecting said second inlet valve to a first set of said second plurality of cylinders, and a fourth conduit means for connecting said second inlet valve to a second set of said second plurality of cylinders;
said third inlet valve means includes a third inlet valve, a fifth conduit means for connecting said third inlet valve to a first set of said third plurality of cylinders, and a sixth conduit means for connecting said third inlet valve to a second set of said third plurality of cylinders;
said fourth inlet valve means includes a fourth inlet valve, a seventh conduit means for connecting said fourth inlet valve to a first set of said fourth plurality of cylinders, and an eighth conduit means for connecting said fourth inlet valve to a second set of said fourth plurality of cylinders;
said first pumping section further includes first mode valve means including a first mode inlet disposed in said second conduit means between said first inlet valve and said second set of said first plurality of cylinders;
said second pumping section further includes second mode valve means including a second mode inlet disposed in said fourth conduit means between said second inlet valve and said second set of said second plurality of cylinders;
said third pumping section further includes a third mode valve means including a third mode inlet disposed in said sixth conduit means between said third inlet valve and said second set of said third plurality of cylinders;
said fourth pumping section further includes fourth mode valve means including a fourth mode inlet disposed in said eighth conduit means between said fourth inlet valve and said second set of said fourth plurality of cylinders;
and
said mode control means includes:
pressure sensing means for sensing pressure in a power end of a drive pump to which said apparatus is connectible;
stroke sensing means for sensing the stroke of the drive pump to which said apparatus is connectible;
first mode control means, responsive to said pressure sensing means, for opening said first, second, third and fourth mode inlets;
and
second mode control means, responsive to said stroke sensing means, for closing said first, second, third and fourth mode inlets.

60 more elements

A pumping apparatus, comprising:

a first pumping section including:
first power end piston means;
first fluid end plunger means;
first coupling means for coupling said first power end piston means with said first fluid end piston means;
first inlet valve means associated with said first power end piston means;
first exhaust valve means associated with said first power end piston means;
and
first precompression circuit means associated with said first power end piston means;
a second pumping section including:
second power end piston means;
second fluid end plunger means;
second coupling means for coupling said second power end piston means with said second fluid end piston means;
second inlet valve means associated with said second power end piston means;
second exhaust valve means associated with said second power end piston means;
and
second precompression circuit means associated with said second power end piston means;
a third pumping section including:
third power end piston means;
third fluid end plunger means;
third coupling means for coupling said third power end piston means with said third fluid end piston means;
third inlet valve means associated with said third power end piston means;
third exhaust valve means associated with said third power end piston means;
and
third precompression circuit means associated with said third power end piston means;
a fourth pumping section including:
fourth power end piston means;
fourth fluid end plunger means;
fourth coupling means for coupling said fourth power end piston means with said fourth fluid end piston means;
fourth inlet valve means associated with said fourth power end piston means;
fourth exhaust valve means associated with said fourth power end piston means;
and
fourth precompression circuit means associated with said fourth power end piston means;
and
control means for controlling the operation of said four pumping sections, said control means including:
initialization means for placing said first fluid end plunger means at a first position as an initial leading discharge plunger means, for placing said second fluid end plunger means at a second position as an initial trailing discharge plunger means, for placing said third fluid end plunger means at a third position as an initial precompression plunger means, and for placing said fourth fluid end plunger means at a fourth position as an initial suction plunger means;
inlet valve control means for controlling the positions of said first, second, third and fourth inlet valve means;
inlet valve detector means for detecting the positions of said first, second, third and fourth inlet valve means;
exhaust valve control means, responsive to said inlet valve detector means, for controlling the positions of said first, second, third and fourth exhaust valve means;
exhaust valve detector means for detecting the positions of said first, second, third and fourth exhaust valve means;
precompression circuit control means, responsive to said exhaust valve detector means, for controlling said first, second, third and fourth precompression circuit means;
phase control means for controlling the spacing between any of said first, second, third and fourth plunger means functioning as the leading discharge plunger means and any of said first, second, third and fourth plunger means functioning as the trailing discharge plunger means;
stop point control means for controlling the positions at which each of said first, second, third and fourth plunger means stops at the end of its movement as the leading discharge plunger means;
mode controls means for shifting said first, second, third and fourth power end piston means between a first mode of operation and a second mode of operation in response to the pressure and stroke of a drive pump to which said apparatus is connectible;
and
means for operating said apparatus either in quadruplex wherein all of said four pumping sections are energizable or in triplex wherein only three of said four pumping sections are energizable, said means for operating said apparatus either in quadruplex or triplex including:
conversion switch means for initiating the conversion of the operation of said apparatus from quadruplex to triplex;
pumping section select switch means for selecting which one of said four pumping sections is to be disabled during triplex operation;
and
timing means, responsive to said conversion switch means and said pumping section select switch means, for controlling the time when said apparatus switches to triplex operation.

46 more elements

A pumping apparatus, comprising:

a first pumping section including:
first power end piston means;
first fluid end plunger means;
first coupling means for coupling said first power end piston means with said first fluid end piston means;
first inlet valve means associated with said first power end piston means;
first exhaust valve means associated with said first power end piston means;
and
first precompression circuit means associated with said first power end piston means;
a second pumping section including:
second power end piston means;
second fluid end plunger means;
second coupling means for coupling said second power end piston means with said second fluid end piston means;
second inlet valve means associated with said second power end piston means;
second exhaust valve means associated with said second power end piston means;
and
second precompression circuit means associated with said second power end piston means;
a third pumping section including:
third power end piston means;
third fluid end plunger means;
third coupling means for coupling said third power end piston means with said third fluid end piston means;
third inlet valve means associated with said third power end piston means;
third exhaust valve means associated with said third power end piston means;
and
third precompression circuit means associated with said third power end piston means;
a fourth pumping section including:
fourth power end piston means;
fourth fluid end plunger means;
fourth coupling means for coupling said fourth power end piston means with said fourth fluid end piston means;
fourth inlet valve means associated with said fourth power end piston means;
fourth exhaust valve means associated with said fourth power end piston means;
and
fourth precompression circuit means associated with said fourth power end piston means;
and
control means for controlling the operation of said four pumping sections, said control means including:
initialization means for placing said first fluid end plunger means at a first position as an initial leading discharge plunger means, for placing said second fluid end plunger means at a second position as an initial trailing discharge plunger means, for placing said third fluid end plunger means at a third position as an initial precompression plunger means, and for placing said fourth fluid end plunger means at a fourth position as an initial suction plunger means;
inlet valve control means for controlling the positions of said first, second, third and fourth inlet valve means;
inlet valve detector means for detecting the positions of said first, second, third and fourth inlet valve means;
exhaust valve control means, responsive to said inlet valve detector means, for controlling the positions of said first, second, third and fourth exhaust valve means;
exhaust valve detector means for detecting the positions of said first, second, third and fourth exhaust valve means;
precompression circuit control means, responsive to said exhaust valve detector means, for controlling said first, second, third and fourth precompression circuit means;
phase control means for controlling the spacing between any of said first, second, third and fourth plunger means functioning as the leading discharge plunger means and any of said first, second, third and fourth plunger means functioning as the trailing discharge plunger means;
stop point control means for controlling the positions at which each of said first, second, third and fourth plunger means stops at the end of its movement as the leading discharge plunger means;
mode control means for shifting said first, second, third and fourth power end piston means between a first mode of operation and a second mode of operation in response to the pressure and stroke of a drive pump to which said apparatus is connectible;
means for operating said apparatus either in quadruplex wherein all of said four pumping sections are energizable or in triplex wherein only three of said four pumping sections are energizable;
encoder means for providing respective signals representing the actual positions of said first, second, third and fourth power end piston means;
and
means for controlling the quantity of a fluid contained in respective end portions of said first, second, third and fourth power end piston means, said means for controlling the quantity of a fluid including:
means for computing a required quantity proportional to the volume of fluid required in respective end portions of said first, second, third and fourth power end piston means, said means for computing a required quantity including:
means for determining an average precompression length;
means for adding the average precompression length to a predetermined stroke length of each of said plunger means;
means for multiplying the sum of the average precompression length and the predetermined stroke length by 1.5, thereby providing a product;
means for adding a predetermined minimum precompression length to said product;
means for determining the change in the position of the one of said first, second, third or fourth fluid end plunger means functioning as the trailing discharge plunger means over a predetermined period of time;
and
means for adding the change in position to the sum of the predetermined minimum precompression length and said product, thereby establishing a sum of required volume;
means for calculating an actual quantity proportional to the actual volume of fluid contained in the respective end portions of said first, second, third and fourth power end piston means, said means for calculating an actual quantity including means for adding all the detected actual positions of said first, second, third and fourth power end piston means, thereby establishing a sum of actual volume;
means for generating a difference signal representing the difference between said actual quantity and said required quantity, said means for generating a difference signal including means for subtracting said sum of required volume from said sum of actual volume;
and
means, responsive to said difference signal, for adding fluid to the respective end portions of said first, second, third and fourth power end piston means.

56 more elements

A pumping apparatus, comprising:

a first pumping section including:
first power end piston means;
means fluid end plunger means;
first coupling means for coupling said first power end piston means with said first fluid end piston means;
first inlet valve means associated with said first power end piston means;
first exhaust valve means associated with said first power end piston means;
and
first precompression circuit means associated with said first power end piston means;
a second pumping section including:
second power end piston means;
second fluid end plunger means;
second coupling means for coupling said second power end piston means with said second fluid end piston means;
second inlet valve means associated with said second power end piston means;
second exhaust valve means associated with said second power end piston means;
and
second precompression circuit means associated with said second power end piston means;
a third pumping section including:
third power end piston means;
third fluid end plunger means;
third coupling means for coupling said third power end piston means with said third fluid end piston means;
third inlet valve means associated with said third power end piston means;
third exhaust valve means associated with said third power end piston means;
and
third precompression circuit means associated with said third power end piston means;
a fourth pumping section including:
fourth power end piston means;
fourth fluid end plunger means;
fourth coupling means for coupling said fourth power end piston means with said fourth fluid end piston means;
fourth inlet valve means associated with said fourth power end piston means;
fourth exhaust valve means associated with said fourth power end piston means;
and
fourth precompression circuit means associated with said fourth power end piston means;
and
control means for controlling the operation of said four pumping sections, said control means including:
initialization means for placing said first fluid end plunger means at a first position as an initial leading discharge plunger means, for placing said second fluid end plunger means at a second position as an initial trailing discharge plunger means, for placing said third fluid end plunger means at a third position as an initial precompression plunger means, and for placing said fourth fluid end plunger means at a fourth position as an initial suction plunger means;
inlet valve control means for controlling the positions of said first, second, third and fourth inlet valve means;
inlet valve detector means for detecting the positions of said first, second, third and fourth inlet valve means;
exhaust valve control means, responsive to said inlet valve detector means, for controlling the positions of said first, second, third and fourth exhaust valve means;
exhaust valve detector means for detecting the positions of said first, second, third and fourth exhaust valve means;
precompression circuit control means, responsive to said exhaust valve detector means, for controlling said first, second, third and fourth precompression circuit means;
phase control means for controlling the spacing between any of said first, second, third and fourth plunger means functioning as the leading discharge plunger means and any of said first, second, third and fourth plunger means functioning as the trailing discharge plunger means;
stop point control means for controlling the positions at which each of said first, second, third and fourth plunger means stops at the end of its movement as the leading discharge plunger means;
and
means for operating said apparatus either in quadruplex wherein all of said four pumping sections are energizable or in triplex wherein only three of said four pumping sections are energizable, said means for operating said apparatus either in quadruplex or triplex including:
conversion switch means for initiating the conversion of the operation of said apparatus from quadruplex to triplex;
pumping section select switch means for selecting which one of said four pumping sections is to be disabled during triplex operation;
and
timing means, responsive to said conversion switch means and said pumping section select switch means, for controlling the time when said apparatus switches to triplex operation.

45 more elements

A pumping apparatus, comprising:

a first pumping section including:
first power end piston means;
first fluid end plunger means;
first coupling means for coupling said first power end piston means with said first fluid end piston means;
first inlet valve means associated with said first power end piston means;
first exhaust valve means associated with said first power end piston means;
and
first precompression circuit means associated with said first power end piston means;
a second pumping section including:
second power end piston means;
second fluid end plunger means;
second coupling means for coupling said second power end piston means with said second fluid end piston means;
second inlet valve means associated with said second power end piston means;
second exhaust valve means associated with said second power end piston means;
and
second precompression circuit means associated with said second power end piston means;
a third pumping section including:
third power end piston means;
third fluid end plunger means;
third coupling means for coupling said third power end piston means with said third fluid end piston means;
third inlet valve means associated with said third power end piston means;
third exhaust valve means associated with said third power end piston means;
and
third precompression circuit means associated with said third power end piston means;
a fourth pumping section including:
fourth power end piston means;
fourth fluid end plunger means;
fourth coupling means for coupling said fourth power end piston means with said fourth fluid end piston means;
fourth inlet valve means associated with said fourth power end piston means;
fourth exhaust valve means associated with said fourth power end piston means;
and
fourth precompression circuit means associated with said fourth power end piston means;
and
control means for controlling the operation of said four pumping sections, said control means including:
initialization means for placing said first fluid end plunger means at a first position as an initial leading discharge plunger means, for placing said second fluid end plunger means at a second position as an initial trailing discharge plunger means, for placing said third fluid end plunger means at a third position as an initial precompression plunger means, and for placing said fourth fluid end plunger means at a fourth position as an initial suction plunger means;
inlet valve control means for controlling the positions of said first, second, third and fourth inlet valve means;
inlet valve detector means for detecting the positions of said first, second, third and fourth inlet valve means;
exhaust valve control means, responsive to said inlet valve detector means, for controlling the positions of said first, second, third and fourth exhaust valve means;
exhaust valve detector means for detecting the positions of said first, second, third and fourth exhaust valve means;
precompression circuit control means, responsive to said exhaust valve detector means, for controlling said first, second, third and fourth precompression circuit means;
phase control means for controlling the spacing between any of said first, second, third and fourth plunger means functioning as the leading discharge plunger means and any of said first, second, third and fourth plunger means functioning as the trailing discharge plunger means;
stop point control means for controlling the positions at which each of said first, second, third and fourth plunger means stops at the end of its movement as the leading discharge plunger means;
means for operating said apparatus either in quadruplex wherein all of said fourth pumping sections are energizable or in triplex wherein only three of said four pumping sections are energizable;
encoder means for providing respective signals representing the actual positions of said first, second, third and fourth power end piston means;
and
means for controlling the quantity of a fluid contained in respective end portions of said first, second, third and fourth power end piston means, said means for controlling the quantity of a fluid including:
means for computing a required quantity proportional to the volume of fluid required in respective end portions of said first, second, third and fourth power end piston means, said means for computing a required quantity including;
means for determining an average precompression length;
means for adding the average precompression length to a predetermined stroke length of each of said plunger means;
means for multiplying the sum of the average precompression length and the predetermined stroke length by 1.5, thereby providing a product;
means for adding a predetermined minimum precompression length to said product;
means for determining the change in the position of the one of said first, second, third or fourth fluid end plunger means functioning as the trailing discharge plunger means over a predetermined period of time;
and
means for adding the change in position to the sum of the predetermined minimum precompression length and said product, thereby establishing a sum of required volume;
means for calculating an actual quantity proportional to the actual volume of fluid contained in the respective end portions of said first, second, third and fourth power end piston means, said means for calculating an actual quantity including means for adding all the detected actual positions of said first, second, third and fourth power end piston means, thereby establishing a sum of actual volume;
means for generating a difference signal representing the difference between said actual quantity and said required quantity, said means for generating a difference signal including means for subtracting said sum of required volume from said sum of actual volume;
and
means, responsive to said difference signal, for adding fluid to the respective end portions of said first, second, third and fourth power end piston means.

55 more elements

A pumping apparatus, comprising:

a first pumping section including:
first power end piston means;
first fluid end plunger means;
first coupling means for coupling said first power end piston means with said first fluid end piston means;
first inlet valve means associated with said first power end piston means;
first exhaust valve means associated with said first power end piston means;
and
first precompression circuit means associated with said first power end piston means;
a second pumping section including:
second power end piston means;
second fluid end plunger means;
second coupling means for coupling said second power end piston means with said second fluid end piston means;
second inlet valve means associated with said second power end piston means;
second exhaust valve means associated with said second power end piston means;
and
second precompression circuit means associated with said second power end piston means;
a third pumping section including:
third power end piston means;
third fluid end plunger means;
third coupling means for coupling said third power end piston means with said third fluid end piston means;
third inlet valve means associated with said third power end piston means;
third exhaust valve means associated with said third power end piston means;
and
third precompression circuit means associated with said third power end piston means;
a fourth pumping section including:
fourth power end piston means;
fourth fluid end plunger means;
fourth coupling means for coupling said fourth power end piston means with said fourth fluid end piston means;
fourth inlet valve means associated with said fourth power end piston means;
fourth exhaust valve means associated with said fourth power end piston means;
and
fourth precompression circuit means associated with said fourth power end piston means;
and
control means for controlling the operation of said four pumping sections, said control means including:
initialization means for placing said first fluid end plunger means at a first position as an initial leading discharge plunger means, for placing said second fluid end plunger means at a second position as an initial trailing discharge plunger means, for placing said third fluid end plunger means at a third position as an initial precompression plunger means, and for placing said fourth fluid end plunger means at a fourth position as an initial suction plunger means;
inlet valve control means for controlling the positions of said first, second, third and fourth inlet valve means;
inlet valve detector means for detecting the positions of said first, second, third and fourth inlet valve means;
exhaust valve control means, respective to said inlet valve detector means, for controlling the positions of said first, second, third and fourth exhaust valve means;
exhaust valve detector means for detecting the positions of said first, second, third and fourth exhaust valve means;
precompression circuit control means, responsive to said exhaust valve detector means, for controlling said first, second, third and fourth precompression circuit means;
phase control means for controlling the spacing between any of said first, second, third and fourth plunger means functioning as the leading discharge plunger means and any of said first, second, third and fourth plunger means functioning as the trailing discharge plunger means;
stop point control means for controlling the positions at which each of said first, second, third and fourth plunger means stops at the end of its movement as the leading discharge plunger means;
encoder means for providing respective signals representing the actual positions of said first, second, third and fourth power end piston means;
and
means for controlling the quantity of a fluid contained in respective end portions of said first, second, third and fourth power end piston means, said means for controlling the quantity of a fluid including:
means for computing a required quantity proportional to the volume of fluid required in respective end portions of said first, second, third and fourth power end piston means, said means for computing a required quantity including:
means for determining an average precompression length;
means for adding the average precompression length to a predetermined stroke length of each of said plunger means;
means for multiplying the sum of the average precompression length and the predetermined stroke length by 1.5, thereby providing a product;
means for adding a predetermined minimum precompression length to said product;
means for determining the change in the position of the one of said first, second, third or fourth fluid end plunger means functioning as the trailing discharge plunger means over a predetermined period of time;
and
means for adding the change in position to the sum of the predetermined minimum precompression length and said product, thereby establishing a sum of required volume;
means for calculating an actual quantity proportional to the actual volume of fluid contained in the respective end portions of said first, second, third and fourth power end piston means, said means for calculating an actual quantity including means for adding all the detected actual positions of said first, second, third and fourth power end piston means, thereby establishing a sum of actual volume;
means for generating a difference signal representing the difference between said actual quantity and said required quantity, said means for generating a difference signal including means for subtracting said sum of required volume from said sum of actual volume;
and
means, responsive to said difference signal, for adding fluid to the respective end portions of said first, second, third and fourth power end piston means.

54 more elements

Dependencies are inferred from the claim text.