Material having high mechanical strength and density close to unity, the manufacture and uses thereof
AssigneeInstitut Francais du Petrole
InventorsMadeleine Martin, Jean Lesage, Gerard Courbin, Alain Rivereau
Life of this patent
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Abstract
A material with high mechanical strength and a density close to 1 is obtained by: (a) dispersing on weight basis 10-15% of a melamine-formol resin, 10-50% of hollow microspheres, and optionally up to 60% of light aggregates, in water; (b) mixing the resultant dispersion in the presence of a cross-linking catalyst, e.g., ammonium chloride, for the melamine-formol resin, until a fluid paste is obtained; and (c) allowing said fluid paste to harden into the desired material.
Claims14
A material with high mechanical strength and a density of about 0.70 to 1.15 g/cm.sup.3, characterized in that it is obtained by a process which consists essentially of:
- a step (a), in which a composition consisting essentially of melamine-formaldehyde resin, hollow microspheres having an apparent density of about 200 to 450 kg/m.sup.3 and being other than clay or schist and light aggregates having an apparent density of about 0.75 to 1.1 g/cm.sup.3 and being selected from the group consisting of expanded clay and expanded schist is dispersed in water, the proportions of the constituents used range from 10 to 50% by weight, for the melamine-formaldehyde resin, from 10 to 50% by weight for the hollow microspheres and less than 60% by weight for the light aggregates,
- a step (b), in which the dispersion thus formed is mixed, in the presence of a cross-linking catalyst for the melamine-formaldehyde resin, until a fluid paste is obtained;
- a step (c), in which said fluid paste is allowed to harden at a temperature from 5.degree. C. to 60.degree. C. into the desired material.
Article according to claim 10, wherein said articles are coated with a sealing coating made from a reinforced plastic material.
Dependencies are inferred from the claim text.