Injection molding core ring gate system
OwnerJobst U. Gellertinventor
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OwnerJobst U. Gellertinventor
Estimating the term…
This invention relates to a movel core ring gated injection molding system. Pressurized melt from a molding machine flows through the system and into a cavity. A gate leading to the cavity and a bore in the movable mold platen are in alignment and of the same size to receive the head portion of the valve pin which extends from a reduced neck portion. Actuating mechanism drives the valve pin between a retracted closed position to an open position in which the reduced neck portion extends into the cavity. In the closed position, the head portion of the valve pin extends a considerable distance into the bore in the mold platen to provide sufficient cooling to rapidly cool the melt in the cavity adjacent the pin. In one embodiment, the valve pin has a hollow portion adjacent the neck portion to provide the valve pin with thermal separation between the hot melt and the cool mold platen. In another embodiment, the valve pin has a copper portion between the hollow portion and the tip end to promote cooling of the melt in the cavity.
In an injection molding system for filling a cavity defined between a cool cavity plate and a cool movable mold platen with an opening therethrough, an elongated valve pin with a tip end which extends through a gate leading to the cavity, through the cavity, and into a bore in the movable mold platen, the gate, the opening through the cavity, and the bore in the movable mold platen being in alignment and substantially equal in diameter, valve pin actuating mechanism which reciprocates the valve pin between a rearward closed position and a forward open position in which the valve pin extends further through the opening through the cavity, a melt passage which extends through a manifold and around the valve pin to convey pressurized melt from a molding machine to the gate, the valve bin having an elongated head portion adjacent the tip end which extends from a reduced neck portion, the head portion being substantially equal in diameter to the gate, the opening through the cavity, and the bore in the movable mold platen, the reduced neck portion extending past the gate in the open position to provide for the flow of pressurized melt into the cavity,
In an injection molding system for filling.a cavity defined between a cool cavity plate and a cool movable mold platen with an opening therethrough, an elongated valve pin with a tip end which extends through a gate leading to the cavity, through the cavity, and into a bore in the movable mold platen, the gate, the opening through the cavity, and the bore in the movable mold platen being in alignment and substantially equal in diameter, valve pin actuating mechanism which reciprocates the valve pin between a rearward closed position and a forward open position in which the valve pin extends further through the opening through the cavity, a melt passage which extends through a manifold and around the valve pin to convey pressurized melt from a molding machine to the gate, the valve pin having an elongated head portion adjacent the tip end which extends from a reduced neck portion, the head portion being substantially equal in diameter to the gate, the opening through the cavity, and the bore in the movable mold platen, the reduced neck portion extending past the gate in the open position to provide for the flow of pressurized melt into the cavity, the improvement wherein the gate extends through a land in the cooled cavity plate and the head portion of the valve pin extends a considerable distance through the cavity into the bore in the movable mold platen, the head portion of the valve pin having a hollow portion adjacent the neck portion thereof such that the hollow portion does not extend above the gate when the valve pin is in the retracted position and does not extend into the bore when the valve pin is in the open position, whereby in the retracted closed positon contact between the head portion of the valve pin and the surrounding land of the cool cavity plate provides thermal separation between the hot neck portion of the valve pin and the head portion of the valve pin extending through the cavity, and sufficient contact is provided between the movable mold platen and head portion of the valve pin received in said bore to rapidly cool the melt surrounding the valve pin in the cavity.
Dependencies are inferred from the claim text.