Contact and terminal assembly for a brush wear indicator
AssigneeGeneral Electric Company
InventorDan W. Kimberlin
Life of this patent
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AssigneeGeneral Electric Company
InventorDan W. Kimberlin
Estimating the term…
A brush wear indicator contact and terminal assembly having a high pressure-per-unit contactor that is formed on a first surface of the plate. A conductor for a brush wear indicator circuit is bonded to the contact plate by a high temperature resistant solder or brazing material and the contact plate is bonded to the surface of the dielectric sheet, which electrically isolates the contact from the spring when the spring is in an extended condition. By the method of the invention, a brush wear indicator contact and terminal assembly is made by adhering a sheet of dielectric material to a brush follower spring with a coating of permanently flexible adhesive, and by bonding a conductor for a brush wear indicator circuit to a contact plate having a contactor ridge on one opposite surface thereof. The contact plate is then bonded to the surface of the dielectric sheet that faces away from the brush follower spring, to arrange the contactor ridge so it makes high pressure-per-unit engagement with a coiled portion of the brush follower spring, thereby to complete a brush wear indicating signal circuit responsive to the occurrence of a predetermined degree of brush wear.
A brush wear indicator contact and terminal assembly, for use with a self-winding brush-follower spring having a coil portion that operates as a contactor to complete an electrical circuit with the assembly thereby to actuate a signal responsive to the occurrence of a predetermined degree of brush wear, comprising, a sheet of flexible dielectric material fastened to said spring adjacent the uncoiled end thereof, a generally flat, bendable contact plate having a ridge on a first surface thereof and having a groove on a second surface thereof, said groove being adapted to receive an electrical conductor therein, an electrical conductor having a predetermined part thereof mounted in said groove and in electrical conducting relationship to the contact plate, said contact plate being mounted in fixed relation to said sheet of dielectric material and to the uncoiled end of said spring, with the groove in the plate facing said sheet to position the ridge on the contact plate in the path of movement of the coil portion of the spring so that the ridge is engaged by the coil responsive to the spring winding up and moving the coil a predetermined distance toward the fixed end of the spring, thereby to electrically connect the spring to said electrical conductor, said sheet of dielectric material being effective to electrically isolate the contact plate from the spring responsive to said coil being disengaged from said ridge.
Dependencies are inferred from the claim text.