# US 4,400,259 A · Deep anode assembly

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- Number: US 4,400,259 A
- Document ID: US4400259A
- Status: Granted
- Kind: A
- Application number: 06/293,900
- Filed: 1981-08-18
- Granted: 1983-08-23
- Earliest claimed: 1981-08-18
- Assignees: Matcor, Inc.
- Inventors: William R. Schutt
- Web page: https://patentgrep.com/patent/US4400259A

## CPC

- C23F 13/02: cathodic; Selection of conditions, parameters or procedures for cathodic protection, e.g. of electrical conditions
- C23F: NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE (working metal by laser beams B23K26/00; desurfacing by applying flames B23K7/00; working of metal by electro-erosion B23H; producing decorative effects by removing surface material, e.g. by engraving, by etching, B44C1/22; electrolytic etching or polishing C25F); INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25

## Abstract

A cathodic protection system having a deep bed anode assembly including a readily replaceable anode. The anode assembly is located within a deep bore hole which is filled with an electrically conductive particulate material up to a predetermined height. The assembly comprises a base assembly located on the bottom of the bore hole, a first conduit extending the full length of the bore hole to the base, and a second conduit connected to the first conduit adjacent the top of the bore hole and extending to a depth slightly below the height of the conductive material and a third conduit extending the full length of the bore hole and perforated along the portion within the electrically conductive material. A small diameter wire electrode extends through the electrically conductive material and is connected at its upper end in a cable extending through the first conduit and at its lower end in a cable passing through the base assembly and the first conduit. Both cables are connected to a rectifier located on the surface remote from the bore hole. Rope guide means are connected to the two cables and extend parallel with the assembly of the cables and anode.

## Claims

### Claim 1

An anode assembly for use in a system for cathodically protecting underground metal structures and having a deep bore hole, said bore hole being filled with an electrically conductive material from the bottom of said bore hole to a first point in the bore hole, said anode assembly comprising a weighted bottom assembly arranged for disposition at the bottom of said bore hole, first conduit means extending the depth of said bore hole and connected to said bottom assembly, an electrically conductive longitudinally extending anode located generally outside said first conduit means yet within said bore hole between said bottom assembly and the top of the bore hole and substantially centrally within said bore hole for direct exposure to said electrically conductive material, said anode having an upper end to which a first conductor is connected and a lower end to which a second conductor is connected, said first conductor extending from said upper end of said anode through said bore hole for connection to rectifier means located outside of said bore hole, said second conductor extending through said base assembly and through said first conduit means to the top of said bore hole for connection to said rectifier means wherein removal and replacement of said anode is readily accomplished by pulling said second conductor through said first conduit means to the outside of said bore hole.

### Claim 2 (depends on 1)

The anode assembly of claim 1 wherein said electrically conductive material is granular, said first point is located below the top of said bore hole and said assembly also comprising second conduit means located beside the first conduit means and extending downward to a point adjacent said first point, said first conductor extending through said second conduit means.

### Claim 3 (depends on 2)

The anode assembly of claim 2 wherein said anode is a wire which extends between said bottom assembly and said second conduit means.

### Claim 4 (depends on 3)

The anode assembly of claim 3 additionally comprising third conduit means disposed beside and first conduit means and extending the length of said bore hole, said third conduit means being perforated in the portion of the bore hole in which said electrically conductive granular material is located.

### Claim 5 (depends on 4)

The anode assembly of claim 4 wherein said first, second and third conduit means are secured to one another to form a unitary assembly.

### Claim 6 (depends on 5)

The anode assembly of claim 5 wherein said first, second and third conduit means are each formed of plastic.

### Claim 7 (depends on 2)

The anode assembly of claim 2 additionally comprising elongated flexible guide means connected to said first and second conductors and extending from a point adjacent the top of the bore hole, through said second conduit means, down the length to the bore hole through said granular material, through said bottom assembly and up through said first conduit means to said point adjacent the top of said bore hole.

### Claim 8 (depends on 7)

The anode assembly of claim 7 wherein said guide means comprises a rope.

### Claim 9 (depends on 1)

The anode assembly of claim 1 additionally comprising third conduit means disposed beside said first conduit means and extending the length of said bore hole, said third conduit means being perforated in the portion of the bore hole in which said electrically conductive granular material is located.

### Claim 10 (depends on 9)

The anode assembly of claim 9 wherein said bottom assembly comprises a weighted base having arcuate conduit means extending therethrough, said arcuate conduit means providing a path through which said second conductor passes.

### Claim 11 (depends on 10)

The anode assembly of claim 10 wherein said arcuate conduit means includes a pair of open ends, first conduit means is connected to said arcuate conduit means at one end thereof.

### Claim 12 (depends on 11)

The anode assembly of claim 11 additionally comprising short conduit means mounted on said bottom assembly, extending upward therefrom and connected to the other end of said arcuate conduit means, said lower portion of said wire anode extending through said short conduit means.

### Claim 13 (depends on 12)

The anode assembly of claim 12 additionally comprising seal means on said short conduit means for preventing the ingress of the electrically conductive granular material into the interior of said short conduit means.

### Claim 14 (depends on 13)

The anode assembly of claim 13 wherein said first conduit means, second conduit means, third conduit means, arcuate conduit means and short conduit means are formed of plastic.

### Claim 15 (depends on 14)

The anode assembly of claim 14 wherein said weighted base comprises a generlaly bucket-shaped concrete body.

### Claim 16 (depends on 15)

The anode assembly of claim 15 additionally comprising second rope means connected to said concrete body for enabling said body to be lowered to the bottom of said bore hole.

### Claim 17 (depends on 16)

The anode assembly of claim 16 additionally comprising elongated flexible guide means connected to said first and second conductors and extending from a point adjacent the top of the bore hole, through said second conduit means, down the length of the bore hole through said granular material, through said bottom assembly and up through said first conduit means to said point adjacent the top of said bore hole.

### Claim 18 (depends on 17)

The anode assembly of claim 17 wherein said guide means comprises a rope.

### Claim 19 (depends on 1)

The anode assembly of claim 1 comprising means secured to said bottom assembly for lowering the bottom assembly to the bottom of the bore hole.

### Claim 20 (depends on 19)

The anode assembly of claim 19 wherein said means comprises rope means.

### Claim 21

An anode assembly for use in a system for cathodically protecting underground metal structures and having a deep bore hole, said bore hole being filled with an electrically conductive material from the bottom of said bore hole to a first point in the bore hole, said anode assembly comprising a weighted bottom assembly arranged for disposition at the bottom of said bore hole, said bottom assembly including a weighted base with arcuate conduit means extending therethrough, an electrically conductive longitudinally extending anode located within said bore hole and between said bottom assembly and the top of the bore hole and substantially centrally within said bore hole for direct exposure to said electrically conductive material, said anode having an upper end to which a first conductor is connected and a lower end to which a second conductor is connected, said first conductor extending through said bore hole for connection to rectifier means located outside of said bore hole, said second conductor extending through said arcuate conduit means of said base assembly and said bore hole for connection to said rectifier means wherein removal of said anode is readily accomplished by pulling said conductors and said anode through said bore hole to the outside thereof.

### Claim 22 (depends on 21)

The anode assembly of claim 21 comprising means secured to said bottom assembly for lowering said bottom assembly to the bottom of said bore hole.

### Claim 23 (depends on 22)

The anode assembly of claim 22 wherein said means comprises rope means.

### Claim 24 (depends on 21)

The anode assembly of claim 21 wherein said weighted base comprises a generally bucket-shaped concrete body.
