# US 4,399,858 A · Method for producing foundry mold for metal casting

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- Number: US 4,399,858 A
- Document ID: US4399858A
- Status: Granted
- Kind: A
- Application number: 06/240,613
- Filed: 1981-03-05
- Granted: 1983-08-23
- Earliest claimed: 1980-03-05
- Assignees: National Research Institute for Metals
- Inventors: Hyojiro Kurabe; Akira Muramatsu; Toshisada Makiguchi
- Web page: https://patentgrep.com/patent/US4399858A

## CPC

- B22C 9/123: {Gas-hardening}
- B22C 1/181: {Cements, oxides or clays}
- B22C: FOUNDRY MOULDING (moulding refractory materials in general B28B)

## Abstract

In a method for producing a mold for metal casting capable of being easily disintegrated by water which comprises the steps of kneading alumina sand with hydrous sodium aluminate as a binder, forming the kneaded mixture into the desired mold shape and then passing carbon dioxide gas through the mold to decompose sodium aluminate and harden it; the improvement wherein the kneading of alumina sand with the binder before mold formation is carried out in an atmosphere of carbon dioxide gas to decompose 50 to 80% of the sodium aluminate in advance.

## Claims

### Claim 1

In a method for producing a mold for metal casting capable of being easily disintegrated by water which comprises the steps of kneading alumina sand with hydrous sodium aluminate as a binder, forming the kneaded mixture into the desired mold shape and then passing carbon dioxide gas through the mold to decompose sodium aluminate and harden it, wherein said hydrous sodium aliminate has an Na.sub.2 O/Al.sub.2 O.sub.3 ratio of from 1.3 to 1.7 and a water content of from 45 to 55% by weight; the improvement wherein the kneading of alumina sand with the binder before mold formation is carried out in an atmosphere of carbon dioxide gas to decompose 50 to 80% of the sodium aluminate prior to forming the kneaded mixture into the desired molded shape.

### Claim 2 (depends on 1)

The method of claim 1 wherein the kneading is carried out while blowing pure carbon dioxide gas through the mixture.

### Claim 3 (depends on 1)

The method of claim 1 wherein the amount of the hydrous sodium aluminate is from 3 to 10 parts by weight per 100 parts by weight of the alumina sand.