# US 4,398,969 A · Shape-memory alloy based on copper, zinc and aluminum and process for preparing it

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- Number: US 4,398,969 A
- Document ID: US4398969A
- Status: Granted
- Kind: A
- Application number: 06/320,966
- Filed: 1981-11-03
- Granted: 1983-08-16
- Earliest claimed: 1980-03-03
- Assignees: BBC Brown, Boveri & Company, Limited
- Inventors: Keith Melton; Olivier Mercier; Helmut Riegger
- Web page: https://patentgrep.com/patent/US4398969A

## CPC

- C22F 1/006: {Resulting in heat recoverable alloys with a memory effect}
- C22F: CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS (surface treatment of metallic material involving at least one process provided for in class C23 and at least one process covered by this subclass, C23F17/00)

## Abstract

A fine-grained shape-memory alloy of the Cu/Zn/Al type, prepared by powder metallurgy, exhibiting the beta-high temperature phase, having dispersed in the matrix dispersoids in the form of Y.sub.2 O.sub.3 and or TiO.sub.2 particles which limit grain growth, and a process for preparing this alloy using mechanical alloying.

## Claims

### Claim 1

A shape-memory alloy based on copper, zinc and aluminum, which is present in the beta-phase, characterized in that it is prepared by powder metallurgical techniques from pre-alloys and pre-mixtures, that it has a fine-grained structure with a grain size of at most 100 micrometers and that at least one metal oxide is present in an amount of 0.5 to 2% by weight of the entire mass of the alloy as a dispersoid in the matrix formed by the beta phase.

### Claim 2 (depends on 1)

A shape-memory alloy according to claim 1, characterized in that, the dispersoid contains a yttrium oxide or a titanium oxide.

### Claim 3 (depends on 1)

A shape-memory alloy according to claim 1, characterized in that, the average diameter of the dispersoid particles is 10 Angstroms to 1 micrometer.

### Claim 4 (depends on 1)

A shape-memory alloy according to claim 1, characterized in that, the matrix formed by the beta-phase comprises 0.5 to 45% by weight of zinc, 0.5 to 15% by weight of aluminum, balance copper.

### Claim 5 (depends on 1)

A shape-memory alloy according to claim 1, characterized in that, its structure has an average grain size of 30 micrometers, which remains unchanged even by an indefinitely long annealing at a temperature up to 950.degree. C.

### Claim 6 (depends on 1)

A shape-memory alloy according to claim 1, characterized in that, it exhibits both a one-way and a two-way shape-memory effect, and that the martensite transition point M.sub.S is in the temperature range from -200.degree. to +300.degree. C.

### Claim 7

A process for preparing a shape-memory alloy based on copper, zinc and aluminum, characterized by the following steps:
(a) preparing a Powder A having a particle size of 10 to 200 micrometers from a copper-rich pre-alloy containing 60 to 80% by weight Cu, 0 to 1% by weight Al, balance Zn; preparing a Powder B having a particle size from 5 to 100 micrometers by mixing and/or alloying of 95 to 99.5% by weight aluminum powder with 0.5 to 5% by weight of copper powder; preparing a Powder C of pure copper having a particle size of 10 to 100 micrometers; preparing a Powder D of Y.sub.2 O.sub.3 or TiO.sub.2 or any mixture of these oxides having a particle size of 10 to 100 micrometers;
(b) mixing 0.5 to 15% by weight of Powder B, 0 to 80% by weight of Powder C and 0.5 to 2% by weight of Powder D, and the balance Powder A, under toluene, ethyl alcohol or another organic solvent in a ball mill or an attrition mill for at least 5 hours at room temperature and finally evaporating the solvent;
(c) isostatically pressing the dried powder mixture in a plastic or rubber tube at a pressure of at least 3000 bar;
(d) reducing and pre-sintering the compact prepared in step (c) in a hydrogen or hydrogen/nitrogen atmosphere at a temperature between 700.degree. and 1000.degree. C. for at least 30 minutes;
(e) sintering the reduced and pre-sintered compact in an argon atmosphere at at least 700.degree. C. for at least 10 hours;
(f) alternately hot working at a temperature between 700.degree. and 1000.degree. C. and homogenizing in an inert gas atmosphere at a temperature of at least 700.degree. C. for at least 30 minutes;
(g) finally annealing in an argon atmosphere at a temperature between 700.degree. and 1050.degree. C. for 10 to 15 minutes and immediately thereafter quenching in water.

### Claim 8 (depends on 7)

A process according to claim 7, characterized in that, the sintered billet, prior to step (f) undergoes a mechanical surface treatment and thereupon is encapsulated in a shell of annealed copper, iron or a soft copper alloy.

### Claim 9 (depends on 8)

A process according to claim 8, characterized in that the mechanical surface treatment is a turning and the billet so treated is introduced into an annealed copper tube and the tube is then completely sealed by covering the end of the tube with a plug and soldering under an argon atmosphere.

### Claim 10

A shape-memory alloy based on copper, aluminum and zinc, these metals present in the beta-phase, having a metal oxide present in an amount of 0.5 to 2% by weight of the entire mass of the alloy as a dispersoid in the matrix formed by the beta-phase and characterized by having a fine grain size.

### Claim 11

A shape-memory alloy based on copper, aluminum and zinc, these metals present in the beat-phase, consisting essentially of 95-50% Cu, 0.5-15% Al, 6-20% zinc, these percentages being percent by weight, and 0.5 to 2% of a metal oxide present as a dispersoid in the matrix formed by the beta-phase, characterized by having a fine grain size.

### Claim 12 (depends on 10)

The shape-memory alloy of claim 10 wherein the copper is present in from 73.5-83% by weight, the aluminum is present in from 6.25-12% by weight and the zinc is present in from 5 to 20.25% by weight, the metal oxide is selected from the group consisting of titanium dioxide and yttrium oxide and the grain size of the alloy is .ltoreq.100 microns.
