# US 4,398,427 A · Thin shell pressure sensor

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- Number: US 4,398,427 A
- Document ID: US4398427A
- Status: Granted
- Kind: A
- Application number: 06/270,931
- Filed: 1981-06-05
- Granted: 1983-08-16
- Earliest claimed: 1981-06-05
- Assignees: Exxon Production Research Company
- Inventors: Robert B. Pan
- Web page: https://patentgrep.com/patent/US4398427A

## CPC

- G01L 9/0002: {using variations in ohmic resistance (G01L9/0051 takes precedence)}
- G01L: MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE (weighing G01G)

## Abstract

A thin shell pressure sensor for sensing in situ pressures in a medium in which the sensor is embedded is provided. The sensor operates on the principle that the membrane stresses near the apex of a thin shell under an external pressure load are proportional to the applied pressure. The constant of proportionality is dependent only on the geometry of the sensor.

## Claims

### Claim 1

A thin shell pressure sensor for measuring in situ pressures in a medium in which the sensor is placed, said sensor comprising:
a substantially flat base plate;
a thin shell segment defining a curved surface bounded at a peripheral edge, said curved surface having an apex relatively distal on said curved surface from said peripheral edge, said thin shell segment attached to said base plate along said peripheral edge so as to form an enclosed chamber between said base plate and said thin shell segment, said thin shell segment being elastic and substantially rigid; and
means for sensing membrane stresses in said thin shell segment at a position proximate said apex, said membrane stresses being caused by said in situ pressure of said medium.

### Claim 2 (depends on 1)

The thin shell pressure sensor of claim 1 wherein said thin shell segment is a segment of a spherical shell.

### Claim 3 (depends on 2)

The thin shell pressure sensor of claim 2 wherein said sensing means is adapted for monitoring stress along a line on said spherical shell segment, said line directly joining the apex of said spherical shell segment and a point on said peripheral edge.

### Claim 4 (depends on 1)

The thin shell pressure sensor of claim 1 wherein said thin shell segment is a segment of a cylindrical shell.

### Claim 5 (depends on 4)

The thin shell pressure sensor of claim 4 wherein said sensing means includes a plurality of strain gauges, each being positioned proximate the longitudinally extending apex of said thin cylindrical shell segment, said strain gauges being longitudinally spaced one from the other along said apex.

### Claim 6 (depends on 5)

The thin shell pressure sensor of claim 5 wherein said strain gauges are each adapted for monitoring strain in a direction on said thin cylindrical shell segment substantially perpendicular to said longitudinally extending apex.

### Claim 7 (depends on 1)

The thin shell pressure sensor of claim 1 wherein said means for sensing membrane stresses in said thin shell segment is a wire resistance strain gauge attached to the interior surface of said thin shell segment.

### Claim 8 (depends on 7)

The thin shell pressure sensor of claim 7 wherein said pressure sensor further comprises a secondary, temperature compensating wire resistance strain gauge attached to the interior surface of said base plate.

### Claim 9 (depends on 1)

The thin shell pressure sensor of claim 1 wherein said means for sensing membrane stress is adapted for monitoring stress along a line joining said sensing means and that portion of said peripheral edge nearest said sensing means.

### Claim 10 (depends on 1)

The thin shell pressure sensor of claim 1 wherein said thin shell segment is a shell of revolution having a symmetrical cross section.

### Claim 11 (depends on 1)

The thin shell pressure sensor of claim 1 wherein said thin shell segment is metallic and is sufficiently rigid to resist buckling in response to said thin shell pressure sensor being utilized for monitoring the pressure exerted by a mass of ice on a stationary structure.

### Claim 12

A thin shell pressure sensor for measuring in situ pressures in a medium in which the sensor is embedded, said sensor comprising:
a substantially flat base plate having an annular groove formed on one face thereof;
a spherical thin shell segment having an apex, a peripheral edge and an annular shoulder formed along said peripheral edge, said annular shoulder matable with said annular groove so as to form an enclosed chamber between said base plate and said spherical thin shell segment;
an annular retaining ring attached to said base plate by a plurality of screws, said annular retaining ring having an inside diameter slightly less than the outside diameter of said spherical shell segment so that said annular retaining ring overlaps the periphery of said spherical shell segment thereby firmly attaching said spherical shell segment to said base plate;
a primary wire resistance strain gauge attached to the interior surface of said spherical shell segment at or near said apex of said spherical shell segment;
a secondary, temperature compensating wire resistance strain gauge attached to the interior surface of said base plate; and
means for detecting and recording the outputs of said primary and secondary strain gauges.

### Claim 13 (depends on 12)

The thin shell pressure sensor of claim 12 wherein said spherical thin shell segment has a cone angle of from 15.degree. to 30.degree..

### Claim 14 (depends on 12)

The thin shell pressure sensor of claim 12 wherein said base plate has a thickness substantially greater than the thickness of said spherical thin shell segment.

### Claim 15 (depends on 12)

The thin shell pressure sensor of claim 12 wherein said means for detecting and recording the outputs of said primary and secondary strain gauges comprises:
an input power supply;
a Wheatstone bridge circuit having said primary strain gauge and a variable resistance in one leg thereof and said secondary strain gauge and a fixed resistance in the other leg; and
a galvanometer for detecting the output current of said Wheatstone bridge circuit.

### Claim 16

A thin shell pressure sensor for measuring in situ pressures in a medium in which the sensor is embedded, said sensor comprising:
a substantially flat rectangular base plate having two longitudinal grooves formed on one face thereof, said grooves being substantially parallel to each other;
a cylindrical thin shell segment having a longitudinal apex, two peripheral edges and two shoulders matable with said grooves formed along said peripheral edges, the length of said cylindrical thin shell segment being slightly longer than the length of said rectangular base plate so that both ends of said cylindrical segment extend a short distance beyond the ends of said base plate;
two retaining bars attached to the longitudinal edges of said base plate by a plurality of screws so as to overlap the longitudinal peripheral edges of said cylindrical thin shell segment;
two end caps attached to the longitudinal ends of said base plate by a second plurality of screws, said end caps having a curved groove matable with the longitudinal ends of said cylindrical thin shell segments formed on the inner face thereof; and
one or more wire resistance strain gauges attached to the inner surface of said cylindrical thin shell segment, said strain gauges attached at or near the apex of said segment and oriented so as to measure circumferential strain.

### Claim 17 (depends on 16)

The thin shell pressure sensor of claim 16 further comprising a secondary, temperature compensating strain gauge attached to the inner surface of said base plate.

### Claim 18 (depends on 16)

The thin shell pressure sensor of claim 16 wherein said pressure sensor includes a plurality of wire resistance strain gauges attached to the inner surface of said cylindrical thin shell segment along a longitudinal line through the apex of said shell segment and wherein said pressure sensor is embedded in said medium with its longitudinal centerline vertical so that said sensor will detect and measure bending stresses in said medium.
