# US 4,397,807 A · Method of making cryogenic cable

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- Number: US 4,397,807 A
- Document ID: US4397807A
- Status: Granted
- Kind: A
- Application number: 06/285,428
- Filed: 1981-07-20
- Granted: 1983-08-09
- Earliest claimed: 1980-01-14
- Assignees: Electric Power Research Institute, Inc.
- Inventors: George Bahder; Mario Rabinowitz
- Web page: https://patentgrep.com/patent/US4397807A

## CPC

- H01B 12/02: characterised by their form
- H01B 13/00: Apparatus or processes specially adapted for manufacturing conductors or cables
- Y02E 40/60: Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
- Y10S 505/822: Shaping
- Y10S 505/886: Cable
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS

## Abstract

A cable for cryogenic use includes an inner conductor and a solid polymeric insulator loosely positioned about said inner conductor above 0.degree. C. A collapsible spacer can be positioned between the inner conductor and the polymeric insulator to further space the insulator away from the conductor and thereby accommodate greater shrinkage of the insulator. In fabricating the cable, the cable is sealed and pressure is applied to the cable to expand the insulation. The cable is placed inside a rigid cylinder having an inside diameter larger than the outside diameter of the cable. The cylinder is heated to facilitate expansion of the insulation, and the cylinder is subsequently cooled while maintaining pressure to the cable.

## Claims

### Claim 1

In an electrical cable having an inner electrical conductor, a conductor shield surrounding said conductor, insulation surrounding said conductor shield, and an insulation shield surrounding said insulation, the method of treating said cable for use in low temperatures without introducing damaging stresses during cooldown in said insulation comprising the steps of
sealing one end of said cable,
inserting said cable inside a rigid cylinder having an inside diameter which is larger than the outside diameter of said insulation shield,
heating said rigid cylinder,
applying pressure to said cable whereby said insulation and insulation shield expand away from said inner conductor and into engagement with the inner surface of said rigid cylinder, and
cooling said rigid cylinder while maintaining pressure to said cable.

### Claim 2 (depends on 1)

The method as defined by claim 1 wherein said cylinder is heated to a temperature on the order of 170.degree. C. and is subsequently cooled to a temperature on the order of 85.degree. C. while maintaining pressure on said cable.

### Claim 3 (depends on 2)

The method as defined by claim 2 wherein said insulation comprises a polymeric material.

### Claim 4 (depends on 3)

The method as defined by claim 3 wherein said cable is operated at cryogenic temperatures.

### Claim 5 (depends on 1, 2, 3, 4)

The method as defined by claims 1-4 wherein said method further includes expanding said conductor shield away from said inner conductor.