# US 4,396,766 A · Process for producing sodium and zinc pyrithione

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- Number: US 4,396,766 A
- Document ID: US4396766A
- Status: Granted
- Kind: A
- Application number: 06/372,510
- Filed: 1982-04-28
- Granted: 1983-08-02
- Earliest claimed: 1982-04-28
- Assignees: Olin Corporation
- Inventors: Douglas A. Farmer, Jr.; Lawrence E. Katz
- Web page: https://patentgrep.com/patent/US4396766A

## CPC

- C07D 213/89: with hetero atoms directly attached to the ring nitrogen atom
- C07D: HETEROCYCLIC COMPOUNDS (macromolecular compounds C08)

## Abstract

Disclosed is a process for producing a zinc pyrithione product having an acceptable white or off-white color and containing substantially no undesired 2-hydroxypyridine-N-oxide or metal salt complexes thereof, by (1) making sodium pyrithione by reacting a 2-halopyridine-N-oxide with sodium hydrosulfide and sodium carbonate (or a mixture of sodium carbonate and sodium hydroxide) under selected addition temperatures and reaction temperatures and in selected mole ratios; followed by (2) making zinc pyrithione by reacting the sodium pyrithione with a zinc salt.

## Claims

### Claim 1

A process for preparing zinc pyrithione comprising the steps:
(a) adding sodium hydrosulfide and a base selected from the group consisting of sodium carbonate and sodium hydroxide to an aqueous solution of a 2-halopyridine-N-oxide selected from the group consisting of 2-bromopyridine-N-oxide and 2-chloropyridine-N-oxide, at a temperature below about 70.degree. C.
(i) wherein the mole ratio of the sum of moles of said sodium hydrosulfide and said base to said 2-halopyridine-N-oxide is at least about 2:1;
(ii) wherein the mole ratio of said sodium hydrosulfide to said 2-halopyridine-N-oxide is at least about 1:1;
(iii) wherein the mole ratio of said base to said 2-halopyridine-N-oxide is at least about 0.75:1; and
(iv) wherein said base is comprised of at least about 10 mole % of sodium carbonate;
(b) heating the resultant mixture of step (a) to about 75.degree. C. to about 105.degree. C. for sufficient time to form sodium pyrithione; and
(c) reacting said sodium pyrithione with a zinc salt to form zinc pyrithione.

### Claim 2 (depends on 1)

The process of claim 1 wherein said 2-halopyridine-N-oxide is 2-chloropyridine-N-oxide.

### Claim 3 (depends on 1)

The process of claim 1 wherein said base is 100 mole % of sodium carbonate.

### Claim 4 (depends on 3)

The process of claim 3 wherein said sodium carbonate is added in solid form.

### Claim 5 (depends on 1)

The process of claim 1 wherein the mole ratio of the sum of moles of said sodium hydrosulfide and base to said 2-halopyridine-N-oxide is from about 2:1 to about 3:1.

### Claim 6 (depends on 1)

The process of claim 1, wherein the mole ratio of said sodium hydrosulfide to 2-halopyridine-N-oxide is from about 1:1 to about 1.25:1.

### Claim 7 (depends on 1)

The process of claim 1, wherein the mole ratio of said base to said 2-halopyridine-N-oxide is from about 1:1 to about 1.2:1.

### Claim 8 (depends on 1)

The process of claim 1, wherein the temperature at which said base and sodium hydrosulfide is added is from about 20.degree. C. to about 65.degree. C.

### Claim 9

A process for preparing zinc pyrithione comprising the steps:
(a) adding sodium hydrosulfide and a base selected from the group consisting of sodium carbonate and sodium hydroxide to an aqueous solution of 2-chloropyridine-N-oxide at a temperature from about 20.degree. C. to about 65.degree. C.
(i) wherein the mole ratio of the sum of moles of said sodium hydrosulfide and said base to said 2-chloropyridine-N-oxide is from about 2:1 to about 3:1;
(ii) wherein the mole ratio of said sodium hydrosulfide to said 2-chloropyridine-N-oxide is from about 1:1 to about 1.25:1;
(iii) wherein the mole ratio of said base to said 2-chloropyridine-N-oxide is from about 1:1 to about 1.2:1; and
(iv) wherein said base is comprised of at least about 10 mole % of sodium carbonate;
(b) heating the resultant mixture of step (a) to about 75.degree. C. to about 105.degree. C. for sufficient time to form sodium pyrithione; and
(c) reacting said sodium pyrithione with a zinc salt to form zinc pyrithione.

### Claim 10 (depends on 9)

The process of claim 9, wherein said base is 100 mole % of sodium carbonate.

### Claim 11 (depends on 10)

The process of claim 10, wherein said sodium carbonate is added in solid form.

### Claim 12

In a process for preparing sodium pyrithione which comprises reacting a 2-halopyridine-N-oxide with sodium hydrosulfide and a base to form sodium pyrithione, the improvement which comprises
(a) adding said sodium hydrosulfide and a base selected from the group consisting of sodium carbonate and sodium hydroxide to an aqueous solution of a 2-halopyridine-N-oxide selected from the group consisting of 2-bromopyridine-N-oxide and 2-chloropyridine-N-oxide, at a temperature below about 70.degree. C.
(i) wherein the mole ratio of the sum of moles of said sodium hydrosulfide and said base to said 2-halopyridine-N-oxide is at least about 2:1;
(ii) wherein the mole ratio of said sodium hydrosulfide to said 2-halopyridine-N-oxide is at least about 1:1;
(iii) wherein the mole ratio of said base to said 2-halopyridine-N-oxide is at least about 0.75:1; and
(iv) wherein said base is comprised of at least about 10 mole % of sodium carbonate;
(b) heating the resultant mixture of step (a) to about 75.degree. C. to about 105.degree. C. for sufficient time to form said sodium pyrithione.
