# US 4,394,807 A · Sheet metal structural shape

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- Number: US 4,394,807 A
- Document ID: US4394807A
- Status: Granted
- Kind: A
- Application number: 06/245,902
- Filed: 1981-03-20
- Granted: 1983-07-26
- Earliest claimed: 1974-04-04
- Inventors: Frank E. Carroll
- Web page: https://patentgrep.com/patent/US4394807A

## CPC

- E04B 7/00: Roofs; Roof construction with regard to insulation (structures for roofs as well as for floors E04B5/00; ceilings E04B9/00; greenhouses A01G9/14; large containers having floating covers B65D88/34; roof trusses, truss-like structures, joists E04C3/02; roof coverings E04D)
- E04C 3/07: at least partly of bent or otherwise deformed strip- or sheet-like material
- E04D 13/1606: {Insulation of the roof covering characterised by its integration in the roof structure (self-supporting insulating slabs E04B7/22, E04B7/225)}
- E04C 2003/0421: {comprising one single unitary part}
- E04C 2003/043: {the hollow cross-section comprising at least one enclosed cavity}
- E04C 2003/0439: {the cross-section comprising open parts and hollow parts}
- E04C 2003/0452: {H- or I-shaped}
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})
- E04C: STRUCTURAL ELEMENTS; BUILDING MATERIALS (for bridges E01D; specially designed for insulation or other protection E04B; elements used as building aids E04G; for mining E21; for tunnels E21D; structural elements with broader range of application than for building engineering F16, particularly F16S)
- E04D: ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS (coverings of outer walls by plaster or other porous material E04F13/00)

## Abstract

A one-piece rollformed sheet metal structural shape for use in building construction, the shape being a generally triangular closed shape having mounting flanges extending outwardly at the bottom of the triangular shape and stiffening flanges extending outwardly from the opposite end of the shape, the stiffening flanges having a projection extending from the outer extremity of at least one of the stiffening flange(s) for increased stiffness. The stiffening projections may turn over or turn under or overlap the stiffening flanges for increased stiffness, prevention of moisture entering the interior of the shape, and securement of the stiffening flanges to each other providing greater strength to the shape.

## Claims

### Claim 1

A rollformed sheet metal structural shape fabricated from a single sheet of metal for use in building construction, said shape being substantially symmetrical about a vertical bisecting plane, said shape comprising
two symmetrical legs extending from a point in said plane at the top of said shape downwardly, said legs extending away from said plane forming an included angle of about 30.degree. to about 90.degree. between said legs, said legs having a vertical height of about 11/8 to about 10 inches;
a mounting flange generally perpendicular to said plane extending outwardly from the lower extremity of each of said legs;
a stiffening flange generally perpendicular to said plane extending outwardly from each of said legs at said point; said stiffening flanges being narrower than the distance between the outer extremity of said mounting flanges and having a projection extending from the outer extremity of at least one of said stiffening flange(s) for increased stiffness; and
a closure extending across the bottom of said shape from the outer extremity of each of said mounting flanges.

### Claim 2 (depends on 1)

The structural shape of claim 1 wherein said legs comprise a central web extending downwardly along said plane a predetermined distance from said point, said legs extending outwardly from the bottom of said central web.

### Claim 3 (depends on 2)

The structural shape of claim 2 wherein said central web is about 3/8 to about 5/8 inch.

### Claim 4 (depends on 2)

The structural shape of claim 2 wherein said legs comprise two parallel portions at the lower extremities of said legs.

### Claim 5 (depends on 4)

The structural shape of claim 4 wherein said parallel portions are about 3/8 to about 4 inches.

### Claim 6 (depends on 1)

The structural shape of claim 1 wherein said legs comprise two parallel portions at the lower extremities of said legs.

### Claim 7 (depends on 6)

The structural shape of claim 6 wherein said parallel portions are about 3/8 to about 4 inches.

### Claim 8 (depends on 1)

The structural shape of claim 1 wherein said included angle is about 40.degree. to about 60.degree..

### Claim 9 (depends on 1)

The structural shape of claim 1 wherein said legs have a vertical depth of about 11/8 to about 4 inches.

### Claim 10 (depends on 1)

The structural shape of claim 1 wherein said closure is spaced from said mounting flanges by box sides extending from the extremity of each said mounting flange to each end of said closure side.

### Claim 11 (depends on 10)

The structural shape of claim 10 wherein said box sides are about 1/2 to about 2 inches.

### Claim 12 (depends on 1)

The structural shape of claim 1 wherein said projection extends downwardly from the outer ends of each said stiffening flanges.

### Claim 13 (depends on 1)

The structural shape of claim 1 wherein said projection extends from and turning beneath each said stiffening flanges.

### Claim 14 (depends on 1)

The structural shape of claim 1 wherein said projection extends from and over at least one of said stiffening flanges.

### Claim 15 (depends on 1)

The structural shape of claim 1 wherein said projection comprises a single projection extending from the outer extremity of one of said stiffening flanges, and over both of said stiffeneing flanges.

### Claim 16 (depends on 1)

The structural shape of claim 1 wherein said projection comprises a first projection which extends from the outer extremity of the first of said stiffening flanges, said first projection extending over both of said stiffening flanges, and a second projection extending from the outer extremity of the second of said stiffening flanges, said second projection extending over said first projection.

### Claim 17

A building deck structure comprising:
a spaced series of parallel sheet metal structural shapes which are symmetrical about a vertical bisecting plane having
two symmetrical legs extending from a point in said plane at the top of said shape downwardly, said legs extending away from said plane forming an included angle of about 30.degree. to about 90.degree. between said legs, said legs having a vertical height of about 11/8 to about 10 inches;
a mounting flange generally perpendicular to said plane extending outwardly from the lower extremity of each of said legs;
a stiffening flange generally perpendicular to said plane extending outwardly from each of said legs at said point; said stiffening flanges being narrower than the distance between the outer extremity of said mounting flanges and having a projection extending from the outer extremity of at least one of said stiffening flange(s) for increased stiffeners;
a closure extending across the bottom of said shape from the outer extremity of each of said mounting flanges;
moisture permeable formboard resting on said mounting flanges and extending between adjacent structural shapes; and
poured reinforced concrete adjacent the upper side of said formboard and around said stiffening members.

### Claim 18 (depends on 17)

The building deck structure of claim 17 wherein said reinforced concrete comprises wire mesh in said poured concrete.
