# US 4,391,067 A · Log wall construction for log home

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- Number: US 4,391,067 A
- Document ID: US4391067A
- Status: Granted
- Kind: A
- Application number: 06/140,240
- Filed: 1980-04-14
- Granted: 1983-07-05
- Earliest claimed: 1980-04-14
- Assignees: Frontier Homes, Inc.
- Inventors: Dale A. Frady; David C. Frady
- Web page: https://patentgrep.com/patent/US4391067A

## CPC

- E04B 2/702: {with longitudinal horizontal elements (E04B2/704, E04B2/705 take precedence)}
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})

## Abstract

This invention relates to a wall construction for a log building constructed of a plurality of logs arranged generally parallel one above another. The upper side of each log includes a longitudinally extending, generally vertical abutment surface located between the inner and outer sides of the log and a longitudinally extending inclined surface portion adjoining the abutment surface and sloping downwardly therefrom toward and adjoining the outer side of the log. Respective longitudinally extending filler panels are located between the upper side of each log and the lower side of the next higher log, with the filler panels being positioned against the vertically extending abutment surface on the upper side of the log for filling any longitudinal spaces between adjacent logs. A hardenable filler material is located between the upper side of each log and the lower side of the next higher log and covering the outer side of the filler panel located therebetween to provide a seal between adjacent logs to prevent the passage of water and air through the wall.

## Claims

### Claim 1

A building wall comprising a plurality of logs arranged generally parallel, one above another, said logs having respective inner and outer sides and respective upper and lower sides positioned in opposing relation to the adjacent upper and lower sides of other logs, the upper side of each of said logs including a longitudinally extending generally vertical abutment surface located between the inner and outer sides of the log and a longitudinally extending inclined surface portion adjoining said abutment surface and sloping continuously downwardly therefrom toward and adjoining the outer side of said log, respective longitudinally extending filler panels located between the upper side of each log and the lower side of the next higher log and positioned against said vertically extending abutment surface on the upper side of the log for substantially filling any longitudinal spaces between adjacent logs, and a hardenable filler material located between the upper side of each log and the lower side of the next higher log and covering the outer side of said filler panel located therebetween to provide a seal between adjacent logs to prevent the passage of water and air through said wall.

### Claim 2 (depends on 1)

A building wall as set forth in claim 1 wherein said logs are of a generally squared cross section and of varying height.

### Claim 3 (depends on 1)

A building wall as set forth in claim 1 wherein said logs have generally rounded outer and inner sides.

### Claim 4 (depends on 1)

A building wall as set forth in claim 1 wherein said logs are arranged with their upper and lower sides in spaced apart noncontacting relationship.

### Claim 5 (depends on 1)

A building wall as set forth in claim 1 wherein said logs are arranged with portions of their upper and lower sides in contacting relationship.

### Claim 6 (depends on 1)

A building wall as set forth in claim 1 wherein the lower side of each of said logs also includes a longitudinally extending generally vertical abutment surface located between the inner and outer sides of the log, and wherein said respective filler panels located between the upper side of each log and the lower side of the next higher log are also positioned against said vertical abutment surface on the lower side of the log.

### Claim 7 (depends on 6)

A building wall as set forth in claim 6 including means cooperating with said filler panels for securing the filler panels in place tightly against said vertical abutment surfaces on the upper and lower sides of said logs.

### Claim 8 (depends on 7)

A building wall as set forth in claim 7 wherein said filler panels are formed of a foamed insulating material, and said means for securing the filler panels in place comprise nails extending into the logs and engaging said filler panels.

### Claim 9 (depends on 6)

A building wall as set forth in claim 6 wherein the lower side of each of said logs has a longitudinally extending notch formed therein and wherein said generally vertical abutment surface on the lower side of the log is defined by one of the side walls of said notch.

### Claim 10 (depends on 6)

A building wall as set forth in claim 6 wherein the lower side of each of said logs has a longitudinally extending inclined surface portion adjoining the upper end of said vertical abutment surface and sloping downwardly therefrom toward and adjoining the outer side of said log.

### Claim 11 (depends on 1)

A building wall as set forth in claim 1 additinally comprising a lath material overlying the outer surface of said filler panel for anchoring said hardenable filler material in place.

### Claim 12 (depends on 1)

A building wall as set forth in claim 1 wherein the juncture between the outer and lower sides of each of said logs is defined by a relatively sharp corner serving to cause water to drip therefrom onto outermost portions of the next lower log without passing inwardly through the wall.

### Claim 13 (depends on 1)

A building wall as set forth in claim 1 additionally comprising a hardenable filler material located between the upper side of each log and the lower side of the next higher log and covering the inner side of said filler panel located therebetween.

### Claim 14 (depends on 1)

A building wall as set forth in claim 1 additionally including means defining an insulated finished interior wall overlying said inner sides of said parallel arranged logs, and wherein the inner sides of said respective longitudinally extending filler panels are recessed from the inner sides of said logs to form respective longitudinally extending dead air spaces within said building wall.

### Claim 15 (depends on 14)

A building wall as set forth in claim 14 wherein said means defining an insulated finished interior wall comprises a plurality of spaced apart furring strips extending across and connected to said inner sides of said logs, insulation positioned between said furring strips, and covering said inner sides of said logs, and panel means overlying said furring strips and said insulation.

### Claim 16 (depends on 1)

A building wall as set forth in claim 1 wherein the longitudinally extending inclined surface portion on the upper side of each log adjoins the lower end of said vertically extending abutment surface on the upper side of the log and slopes downwardly therefrom and adjoins the outer side of said log, and the upper side of said log also includes a surface portion adjoining the upper end of said vertically extending abutment surface and adjoining the inner side of said log.

### Claim 17 (depends on 1)

A building wall as set forth in claim 1 wherein the longitudinally extending inclined surface portion on the upper side of each log adjoins the upper end of said vertically extending abutment surface on the upper side of the log and slopes downwardly therefrom and adjoins the outer side of said log, and the upper side of said log also includes a generally flat surface portion adjoining the lower end of said vertically extending abutment surface and extending therefrom and adjoining the inner side of said log.

### Claim 18

A building wall comprising a plurality of logs arranged generally parallel, one above another in spaced apart relation, said logs having respective inner and outer sides and respective upper and lower sides positioned in opposing relation to the adjacent upper and lower sides of other logs, the upper side of each of said logs including a longitudinally extending generally vertical abutment surface located between the inner and outer sides of the log and a longitudinally extending inclined surface portion adjoining the lower end of said vertical abutment surface and sloping continuously downwardly therefrom toward and adjoining the outer side of said log, the lower side of each of said logs also including a longitudinally extending generally vertical abutment surface located between the inner and outer sides of the log, respective longitudinally extending filler panels located between the upper side of each log and the lower side of the next higher log and positioned against said vertical abutment surfaces on the upper and lower sides of said logs for substantially filling the longitudinal spaces between adjacent spaced apart logs, and a hardenable filler material located between the upper side of each log and the lower side of the next higher log and covering the outer side of said filler panel located therebetween to provide a seal between adjacent logs to prevent the passage of water and air through said wall.

### Claim 19 (depends on 18)

A building wall as set forth in claim 18 wherein the upper side of each of said logs includes a longitudinally extending generally flat surface portion adjoining the upper end of said vertical abutment surface and extending generally horizontally inwardly therefrom and adjoining the inner side of said log.

### Claim 20 (depends on 18)

A building wall as set forth in claim 18 wherein said longitudinally extending generally vertical abutment surfaces on the upper and lower sides of said logs are disposed in a common vertical plane and located closer to the inner side of the log than to the outer side thereof.

### Claim 21

A building wall comprising a plurality of logs of a generally squared cross sectional configuration arranged generally parallel, one above another, said logs having respective inner and outer sides and respective upper and lower sides positioned in opposing relation to the adjacent upper and lower sides of other logs; the upper side of each of said logs including a longitudinally extending generally vertical abutment surface located a predetermined distance inwardly from the outer side of the log and closer to the inner side, a longitudinally extending laterally inclined surface portion adjoining the lower end of said vertical abutment surface and sloping downwardly therefrom toward and adjoining the outer side of said log, and a longitudinally extending generally flat surface portion adjoining the upper end of said vertical abutment surface and extending inwardly therefrom and adjoining the inner side of said log; the lower side of each of said logs also including a longitudinally extending generally vertical abutment surface located a predetermined distance inwardly from the outer side of the log and corresponding to the location of said abutment surface on the upper side of the log; respective longitudinally extending filler panels located between the upper side of each log and the lower side of the next higher log and positioned against said vertical abutment surfaces on the upper and lower sides of said logs for substantially filling any longitudinal spaces between adjacent logs, means cooperating with said filler panels for securing the filler panels in place tightly against said vertical abutment surfaces on the upper and lower sides of said logs; and a hardenable filler material located between the upper side of each log and the lower side of the next higher log and covering the outer side of said filler panel located therebetween to provide a seal between adjacent logs to prevent the passage of water and air through said wall.

### Claim 22 (depends on 21)

A building wall as set forth in claim 21 wherein the lower side of each of said logs has a longitudinally extending notch formed therein, and wherein said generally vertical abutment surface on the lower side of the log is defined by one of the side walls of said notch, and wherein the juncture of said outer side with said lower side of each of said logs is defined by a relatively sharp corner serving to cause water to drip therefrom onto outermost portions of the next lower log without passing inwardly through the wall.

### Claim 23

A building wall comprising a plurality of logs arranged generally parallel, one above another in spaced apart relation, said logs have respective inner and outer sides and respective upper and lower sides positioned in opposing relation to the adjacent upper and lower sides of other logs, the upper side of each of said logs including a longitudinally extending generally vertical abutment surface located between the inner and outer sides of the log and a longitudinally extending surface portion adjoining the lower end of said vertical abutment surface and extending laterally outwardly therefrom toward and adjoining the outer side of said log, the lower side of each of said logs also including a longitudinally extending generally vertical abutment surface located between the inner and outer sides of the log, respective longitudinally extending filler panels located between the upper side of each log and the lower side of the next higher log and positioned against said vertical abutment surfaces on the upper and lower sides of said logs for substantially filling the longitudinal spaces between adjacent spaced apart logs, and a hardenable filler material located between the upper side of each log and the lower side of the next higher log and covering the outer side of said filler panel located therebetween to provide a seal between adjacent logs to prevent the passage of water and air through said wall.

### Claim 24

A building wall comprising a plurality of logs of a generally squared cross-sectional configuration arranged generally parallel, one above another in spaced apart relation, said logs having respective inner and outer sides and respective upper and lower sides positioned in opposing relation to the adjacent upper and lower sides of other logs, the upper side of each of said logs including a longitudinally extending generally vertical abutment surface located between the inner and outer sides of the log and a longitudinally extending surface portion adjoining the lower end of said vertical abutment surface and extending laterally outwardly therefrom toward and adjoining the outer side of said log, the lower side of each of said logs having a longitudinally extending notch formed therein and defining a longitudinally extending generally vertical abutment surface located between the inner and outer sides of the log, respective longitudinally extending filler panels located between the upper side of each log and the lower side of the next higher log and positioned against said vertical abutment surfaces on the upper and lower sides of said logs for substantially filling the longitudinal spaces between adjacent spaced apart logs, and a hardenable filler material located between the upper side of each log and the lower side of the next higher log and covering the outer side of said filler panel located therebetween to provide a seal between adjacent logs to prevent the passage of water and air through said wall.
